ABSTRACT
In the process of multi-pulse laser ablation, inter-pulse delay time, Δt, is known to be an important parameter for maximizing ablation efficiency as well as impulse imparted to the target. In this work, using photon Doppler velocimetry, we show that for single pairs of colinear pulses (1064â nm, 8â ns, â¼ 60 J cm-2 per pulse) in air, the peak free surface velocity of the back surface of an aluminum target (125 µm thick) is increased, by a factor of nearly 3, when Δt = 10 microseconds, compared with both pulses arriving simultaneously (Δt = 0). Fast imaging of the ablation process suggests this enhancement is due to rarefaction of the contiguous air in the passage of the leading shock produced by ablation, which then in turn allows a larger fraction of the energy of the second pulse to reach the target surface. This interpretation is strengthened by additional experiments in which the two pulses do not overlap on the target surface, but the shock strength is nevertheless enhanced. Given a fixed energy budget this work suggests a prescription for maximizing laser-driven shock strength by judicious choice of inter-pulse delay.
ABSTRACT
The shock imparted by a laser beam striking a metal surface can be increased by the presence of an optically transparent tamper plate bonded to the surface. We explore the shock produced in an aluminum slab, for a selection of tamper materials and drive conditions. The experiments are conducted with a single-pulse laser of maximum fluence up to 100 J/cm2. The pressure and impulse are measured by photon doppler velocimetry, while plasma imaging is used to provide evidence of nonlinear tamper absorption. We demonstrate a pressure enhancement of 50x using simple commercially available optics. We compare results from hard dielectric glasses such as fused silica to soft plastics such as teflon tape. We discuss the mechanism of pressure saturation observed at high pulse fluence, along with some implications regarding applications. Below saturation, overall dependencies on pulse intensity and material parameters such as mechanical impedances are shown to correlate with a model by Fabbro et al.
ABSTRACT
Laser drilling and cutting of materials is well established commercially, although its throughput and efficiency limit applications. This work describes a novel approach to improve laser drilling rates and reduce laser system energy demands by using a gated continuous wave (CW) laser to create a shallow melt pool and a UV ps-pulsed laser to impulsively expel the melt efficiency and effectively. Here, we provide a broad parametric study of this approach applied to common metals, describing the role of fluence, power, spot size, pulse-length, sample thickness, and material properties. One to two order-of-magnitude increases in the average removal rate and efficiency over the CW laser or pulsed-laser alone are demonstrated for samples of Al and stainless steel for samples as thick as 3 mm and for holes with aspect ratios greater than 10:1. Similar enhancements were also seen with carbon fiber composites. The efficiency of this approach exceeds published values for the drilling of these materials in terms of energy to remove a given volume of material. Multi-laser material removal rates, high-speed imaging of ejecta, and multi-physics hydrodynamic simulations of the melt ejection process are used to help clarify the physics of melt ejection leading to these enhancements. Our study suggests that these high-impulse multi-laser enhancements are due to both laser-induced surface wave instabilities and cavitation of the melt for shallow holes and melt cavitation and ejection for deeper channels.
ABSTRACT
The results of detailed experiments and high fidelity modeling of melt pool dynamics, droplet ejections and hole drilling produced by periodic modulation of laser intensity are presented. Ultra-high speed imaging revealed that melt pool oscillations can drive large removal of material when excited at the natural oscillation frequency. The physics of capillary surface wave excitation is discussed and simulation is provided to elucidate the experimental results. The removal rates and drill through times as a function of driving frequency is investigated. The resonant removal mechanism is driven by both recoil momentum and thermocapillary force but the key observation is the latter effect does not require evaporation of material, which can significantly enhance the efficiency for laser drilling process. We compared the drilling of holes through a 2 mm-thick Al plate at modulation frequencies up to 20 kHz. At the optimal frequency of 8 kHz, near the resonant response of the melt pool, the drilling efficiency is greater than 10x with aspect ratio of 12:1, and without the collateral damage that is observed in unmodulated CW drilling.
