Comparability of in situ crude oil emulsification in phase equilibrium and under porous-media-flow conditions.

HYPOTHESIS: The emulsification of water and crude oil is typically examined and optimized in test tubes by optical means, that is, mixed under turbulent conditions and detected outside the porous medium in equilibrium. In this study, we investigate the rather complex case of crude oil emulsification by alkaline solutions to assess whether the classical phase behavior experiments are representative of the emulsification under laminar flow conditions in porous media. EXPERIMENTS: We characterized the phase equilibrium in the test tubes through X-ray attenuation in micro-X-ray computed tomography (µCT). Moreover, we showed that for these systems, the conventional qualitative optical inspection leads to considerable misinterpretation. X-ray attenuation ensures a quantitative analysis directly comparable to results from µCT-based core-flood experiments, where phase mixing occurs in porous media flow. The study was complemented with microfluidic experiments providing additional high-resolution information on emulsion phases. FINDINGS: We conclusively show that in the complex in situ saponification of crude oil by alkaline flooding, (a) the emulsifications in test tubes and in porous media flow are comparable, considering the displacement process in the latter; (b) a minimum emulsion volume with balanced compositions leads to optimal oil recovery in µCT-based and conventional core flooding and in microfluidics.

Development of foam-like emulsion phases in porous media flow.

HYPOTHESIS: While surfactant solutions mobilize residual oil under optimal conditions by lowering the water-oil interfacial tension, emulsion phases outside of the optimum tend to be immobile. How are mobility and texture of such phases related, and how can the stability of these phases be understood? Can non-optimized surfactant solutions improve displacement processes through mobility control? EXPERIMENT: Emulsification and miscibility during surfactant flooding were investigated in microfluidics with generic oil and surfactant solutions. The salt concentration was varied in an exceptionally wide range across the optimal displacement conditions. The resulting emulsion textures were characterized in situ by optical and fluorescence microscopy and ex situ visually and by Small-Angle X-ray Scattering. FINDINGS: During displacement, oil is increasingly solubilized and transported in a phase with a foam-like texture that develops from a droplet traffic flow. The extent and stability of these emulsion phases depend on the salinity and surfactant efficiency. The similarity with textures of classic foam phases is used to hypothesize the mechanisms that stabilize such macroemulsions in porous media. The observed microscopic displacement mechanisms can be traced back to foam formation, quality and transport. The resulting phases are of particular interest for mobility control during surfactant flooding, which, however, requires further investigation.