Microheater with copper nanofiber network via electrospinning and electroless deposition.

In this report, we present the development of a copper nanofiber network-based microheater, designed for applications in electron microscopes, gas sensing, and cell culture platforms. The seed layer, essential for electroless deposition, was fabricated through the electrospinning of a palladium-contained polyvinylpyrrolidone solution followed by a heat treatment. This process minimized the contact resistance between nanofibers. We successfully fabricated a microheater with evenly distributed temperature by controlling the electrospinning time, heat treatment conditions, and electroless deposition time. We assessed the electrical and thermal characteristics of the microheater by examining the nanofiber density, sheet resistance, and transmittance. The microheater's performance was evaluated by applying current, and we verified its capacity to heat up to a maximum of 350 °C. We further observed the microheater's temperature distribution at varying current levels through an infrared camera. The entire manufacturing procedure takes place under normal pressure, eliminating the need for masking or etching processes. This renders the method easily adaptable to the mass production of microdevices. The method is expected to be applicable to various materials and sizes and is cost-effective compared to commercially produced microheaters developed through microelectromechanical system processes, which demand complex facilities and high cost.

Recyclable Superhydrophobic Surface Prepared via Electrospinning and Electrospraying Using Waste Polyethylene Terephthalate for Self-Cleaning Applications.

Superhydrophobic surfaces, i.e., surfaces with a water contact angle (WCA) ≥ 150°, have gained much attention as they are multifunctional surfaces with features such as self-cleaning, which can be useful in various applications such as those requiring waterproof and/or protective films. In this study, we prepared a solution from recycled polyethylene terephthalate (PET) and fabricated a superhydrophobic surface using electrospinning and electrospraying processes. We observed that the fabricated geometry varies depending on the solution conditions, and based on this, we fabricated a hierarchical structure. From the results, the optimized structure exhibited a very high WCA (>156.6°). Additionally, our investigation into the self-cleaning functionality and solar panel efficiency of the fabricated surface revealed promising prospects for the production of superhydrophobic surfaces utilizing recycled PET, with potential applications as protective films for solar panels. Consequently, this research contributes significantly to the advancement of environmentally friendly processes and the progress of recycling technology.

Au Hierarchical Nanostructure-Based Surface Modification of Microelectrodes for Improved Neural Signal Recording.

Microelectrodes are widely used for neural signal analysis because they can record high-resolution signals. In general, the smaller the size of the microelectrode for obtaining a high-resolution signal, the higher the impedance and noise value of the electrodes. Therefore, to improve the signal-to-noise ratio (SNR) of neural signals, it is important to develop microelectrodes with low impedance and noise. In this research, an Au hierarchical nanostructure (AHN) was deposited to improve the electrochemical surface area (ECSA) of a microelectrode. Au nanostructures on different scales were deposited on the electrode surface in a hierarchical structure using an electrochemical deposition method. The AHN-modified microelectrode exhibited an average of 80% improvement in impedance compared to a bare microelectrode. Through electrochemical impedance spectroscopy analysis and impedance equivalent circuit modeling, the increase in the ECSA due to the AHN was confirmed. After evaluating the cell cytotoxicity of the AHN-modified microelectrode through an in vitro test, neural signals from rats were obtained in in vivo experiments. The AHN-modified microelectrode exhibited an approximate 9.79 dB improvement in SNR compared to the bare microelectrode. This surface modification technology is a post-treatment strategy used for existing fabricated electrodes, so it can be applied to microelectrode arrays and nerve electrodes made from various structures and materials.

Review: Sensors for Biosignal/Health Monitoring in Electronic Skin.

Skin is the largest sensory organ and receives information from external stimuli. Human body signals have been monitored using wearable devices, which are gradually being replaced by electronic skin (E-skin). We assessed the basic technologies from two points of view: sensing mechanism and material. Firstly, E-skins were fabricated using a tactile sensor. Secondly, E-skin sensors were composed of an active component performing actual functions and a flexible component that served as a substrate. Based on the above fabrication processes, the technologies that need more development were introduced. All of these techniques, which achieve high performance in different ways, are covered briefly in this paper. We expect that patients' quality of life can be improved by the application of E-skin devices, which represent an applied advanced technology for real-time bio- and health signal monitoring. The advanced E-skins are convenient and suitable to be applied in the fields of medicine, military and environmental monitoring.

Fabrication of Oblique Submicron-Scale Structures Using Synchrotron Hard X-ray Lithography.

Oblique submicron-scale structures are used in various aspects of research, such as the directional characteristics of dry adhesives and wettability. Although deposition, etching, and lithography techniques are applied to fabricate oblique submicron-scale structures, these approaches have the problem of the controllability or throughput of the structures. Here, we propose a simple X-ray-lithography method, which can control the oblique angle of submicron-scale structures with areas on the centimeter scale. An X-ray mask was fabricated by gold film deposition on slanted structures. Using this mask, oblique ZEP520A photoresist structures with slopes of 20° and 10° and widths of 510 nm and 345 nm were fabricated by oblique X-ray exposure, and the possibility of polydimethylsiloxane (PDMS) molding was also confirmed. In addition, through double exposure with submicron- and micron-scale X-ray masks, dotted-line patterns were produced as an example of multiscale patterning.

Fabrication of a Novel Nanofluidic Device Featuring ZnO Nanochannels.

We developed a novel fabrication method for nanochannels that are easily scaled up to mass production by selectively growing zinc oxide (ZnO) nanostructures and covering using a flat PDMS surface to make hollow nanochannels. Nanochannels are used in the biotechnological and environmental fields, being employed for DNA analysis and water purification, due to their unique features of capillary-induced negative pressure and an electrical double-layer overlap. However, existing nanochannel fabrication methods are complicated, costly, and not amenable to mass production. Here, we developed a novel nanochannel fabrication method. The pillar-like dense ZnO nanostructures were grown in a solution process, which is easily applicable to mass production. The size of the fabricated ZnO nanostructures has a thickness of 30-300 nm and a diameter on the order of 102 nm, which are easily adjusted by synthesis times. The ZnO nanostructures were covered by the flat polydimethylsiloxane (PDMS) surface, and then the cracks between ZnO nanostructures served as hollow nanochannels. Because the suggested fabrication process has no thermal shrinkage, the process has higher production efficiency than existing nanochannel mass production methods based on the thermal/pressure process. The mechanical strength of the fabricated ZnO nanostructures was tested with repetitive tape peeling tests. Finally, we briefly verified the nanochannel performance by applying the nanochannel to the micro/nanofluidic system, whose performance is easily evaluated and visualized by current-voltage relation.

Highly-robust, solution-processed flexible transparent electrodes with a junction-free electrospun nanofiber network.

Flexible transparent electrodes (FTEs) are widely used in a variety of applications, including flexible displays and wearable devices. Important factors in FTE design include active control of electrical sheet resistance, optical transparency and mechanical flexibility. Because these factors are inversely proportional to one another, it is essential to develop a technique that maintains flexibility while actively controlling the sheet resistance and transparency for a variety of applications. This research presents a new method for fabricating transparent electrodes on flexible polyimide films using electrospinning and copper electroless deposition methods. A flat metal network-based electrode without contact resistance was fabricated by heat treatment and electroless deposition onto the electrospun seed layer. The fabricated FTEs exhibited a transparency exceeding 80% over the entire visible light range and a sheet resistance of less than 10.0 Ω sq-1. Due to the heat treatment process, the adhesion between the metal network and the substrate was superior to other electrospinning-based transparent electrodes. Applicable to the large-area manufacturing process, the standard deviation of the network density of the fabricated large-area FTE was about 1%. This study does not require the polymer casting technique and has further advantages for mass production of electrodes and application to various fields.

Recent Progress on Microelectrodes in Neural Interfaces.

Brain‒machine interface (BMI) is a promising technology that looks set to contribute to the development of artificial limbs and new input devices by integrating various recent technological advances, including neural electrodes, wireless communication, signal analysis, and robot control. Neural electrodes are a key technological component of BMI, as they can record the rapid and numerous signals emitted by neurons. To receive stable, consistent, and accurate signals, electrodes are designed in accordance with various templates using diverse materials. With the development of microelectromechanical systems (MEMS) technology, electrodes have become more integrated, and their performance has gradually evolved through surface modification and advances in biotechnology. In this paper, we review the development of the extracellular/intracellular type of in vitro microelectrode array (MEA) to investigate neural interface technology and the penetrating/surface (non-penetrating) type of in vivo electrodes. We briefly examine the history and study the recently developed shapes and various uses of the electrode. Also, electrode materials and surface modification techniques are reviewed to measure high-quality neural signals that can be used in BMI.

Junction-free Flat Copper Nanofiber Network-based Transparent Heater with High Transparency, High Conductivity, and High Temperature.

Transparent conducting electrodes (TCE) are widely used in a variety of applications including displays, light-emitting diodes (LEDS), and solar cells. An important factor in TCE design is active control of the sheet resistance and transparency; as these are inversely proportional, it is essential to develop a technology that can maintain high transparency, while actively controlling sheet resistance, for a range of applications. Here, a nanofiber network was fabricated based on direct electrospinning onto a three-dimensional (3-D) complex substrate; flat metal electrodes without junction resistance were produced using heat treatment and electroless deposition. The fabricated transparent electrode exhibited a transparency of over 90% over the entire visible light range and a sheet resistance of 4.9 ohms/sq. Adhesion between the electrode and substrate was superior to other electrospinning-based transparent electrodes. The performance of the transparent electrode was verified by measurements taken while using the electrode as a heater; a maximum temperature of 210 °C was achieved. The proposed copper nanofiber-based heater electrode offers the advantages of transparency as well as application to complex 3-D surfaces.

Fabrication of Optical Switching Patterns with Structural Colored Microfibers.

Structural color was generated using electrospinning and hydrothermal growth of zinc oxide (ZnO). An aligned seed layer was prepared by electrospinning, and the hydrothermal growth time control was adjusted to generate various structural colors. The structural color changed according to the angle of the incident light. When the light was parallel to the direction of the aligned nanofibers, no pattern was observed. This pattern is referred to as an "optical switching pattern." Replication using polydimethylsiloxane (PDMS) also enabled the generation of structural colors; this is an attractive approach for mass production. Additionally, the process is quite tunable because additional syntheses and etching can be performed after the patterns have been fabricated.

Electrospinning onto Insulating Substrates by Controlling Surface Wettability and Humidity.

We report a simple method for electrospinning polymers onto flexible, insulating substrates by controlling the wettability of the substrate surface. Water molecules were adsorbed onto the surface of a hydrophilic polymer substrate by increasing the local humidity around the substrate. The adsorbed water was used as the ground electrode for electrospinning. The electrospun fibers were deposited only onto hydrophilic areas of the substrate, allowing for patterning through wettability control. Direct writing of polymer fiber was also possible through near-field electrospinning onto a hydrophilic surface.

Bioinspired Structural Colors Fabricated with ZnO Quasi-Ordered Nanostructures.

Despite their advantages in different applications, structural colors are difficult to use because of the inability to change a structural color once it is implemented, as well as their high fabrication costs; implementing multiple structural colors simultaneously on one substrate is a challenge as well. In this study, structural colors were reproduced using quasi-ordered scattering to mitigate these issues. To this end, a ZnO flower-like structure having unimodal distributions of size and spacing was fabricated by ZnO hydrothermal growth. This fabricated nanostructure has a thickness on the order of 103 nm and a diameter on the order of 102 nm. The thickness and diameter increase in proportion with the synthesis time (thickness growth rate = 43 nm/min, diameter growth rate = 20 nm/min). The shape of the nanostructure can be easily tuned by simply adjusting the synthesis and etching times. This method combines the advantages of top-down and bottom-up synthetic approaches in that the structural color can be continuously modified once fabricated.

Ionic liquid flow along the carbon nanotube with DC electric field.

Liquid pumping can occur along the outer surface of an electrode under a DC electric field. For biological applications, a better understanding of the ionic solution pumping mechanism is required. Here, we fabricated CNT wire electrodes (CWEs) and tungsten wire electrodes (TWEs) of various diameters to assess an ionic solution pumping. A DC electric field created by a bias of several volts pumped the ionic solution in the direction of the negatively biased electrode. The resulting electro-osmotic flow was attributed to the movement of an electric double layer near the electrode, and the flow rates along the CWEs were on the order of picoliters per minute. According to electric field analysis, the z-directional electric field around the meniscus of the small electrode was more concentrated than that of the larger electrode. Thus, the pumping effect increased as the electrode diameter decreased. Interestingly in CWEs, the initiating voltage for liquid pumping did not change with increasing diameter, up to 20 µm. We classified into three pumping zones, according to the initiating voltage and faradaic reaction. Liquid pumping using the CWEs could provide a new method for biological studies with adoptable flow rates and a larger 'Recommended pumping zone'.

Optical detection of paraoxon using single-walled carbon nanotube films with attached organophosphorus hydrolase-expressed Escherichia coli.

In whole-cell based biosensors, spectrophotometry is one of the most commonly used methods for detecting organophosphates due to its simplicity and reliability. The sensor performance is directly affected by the cell immobilization method because it determines the amount of cells, the mass transfer rate, and the stability. In this study, we demonstrated that our previously-reported microbe immobilization method, a microbe-attached single-walled carbon nanotube film, can be applied to whole-cell-based organophosphate sensors. This method has many advantages over other whole-cell organophosphate sensors, including high specific activity, quick cell immobilization, and excellent stability. A device with circular electrodes was fabricated for an enlarged cell-immobilization area. Escherichia coli expressing organophosphorus hydrolase in the periplasmic space and single-walled carbon nanotubes were attached to the device by our method. Paraoxon was hydrolyzed using this device, and detected by measuring the concentration of the enzymatic reaction product, p-nitrophenol. The specific activity of our device was calculated, and was shown to be over 2.5 times that reported previously for other whole-cell organophosphate sensors. Thus, this method for generation of whole-cell-based OP biosensors might be optimal, as it overcomes many of the caveats that prevent the widespread use of other such devices.