Underwater Repair of Concrete Elements with TRC Grouting System.

The repair of underwater concrete structures is usually difficult work, requiring specialized materials and installation systems. This paper presents a carbon-textile-reinforced concrete (TRC) grouting system for underwater repair of concrete structures. One multi-purpose grout and two types of underwater grouts were considered in this study, and the bond performance between the substrate and grout was evaluated by a bi-surface shear test with cubic specimens. The bond strength of the repair material is greatly affected by the casting and curing conditions. When the multi-purpose grout is used, the average bond strength of the specimens cast and cured in dry conditions is only 22% of the specimens cast and cured in underwater conditions. On the other hand, the maximum difference in bond strength is, at most, 15.8% when non-dispersive, anti-washout grouts are used. Two types of installation methods were proposed and four full-scale RC slab specimens were repaired with the TRC grouting method, two for each installation method. Regardless of the installation method, the load levels that causes concrete cracking, steel yield, and the failure of specimens repaired with the TRC grouting system are at least 37.5%, 16.6%, and 21.7% greater than those of the unrepaired specimen, respectively. The test results further indicate that the influence of the grouting materials on the ultimate load-carrying capacity of the specimens repaired with the TRC grouting system is insignificant, and the maximum difference is, at most, 4%.

Flexural Strengthening of RC Slabs with Lap-Spliced Carbon Textile Grids and Cementitious Grout.

This paper presents a new textile-reinforced concrete (TRC) installation method for strengthening structurally deficient or damaged reinforced concrete (RC) structures with grouting. In this study, cementitious grout was used as a matrix for the TRC system. TRC coupon specimens with different lap-splice lengths were tested under tension to determine the minimum textile lap-splice length. The minimum lap-splice length of the sand-coated textile was evaluated as 150 mm. The performance of the TRC-strengthened RC slabs with the proposed installation method. The lap-spliced textile was experimentally validated by a flexural failure test. Five RC slabs were strengthened by one ply of sand-coated carbon textile grid with and without the lap-splicing and 20 mm-thick cementitious grout and were tested in flexure. Among the TRC-strengthened RC slab specimens, two specimens were re-strengthened RC slabs with the TRC system. The TRC strengthened slab, for which the lap-splice length of the textile was 50% smaller than the minimum lap-splice length, failed at the load level of steel yield. On the other hand, the ultimate load-carrying capacity of the RC slabs strengthened by the TRC system with textile lap-splicing decreased by at least 6% relative to that without textile lap-splicing. Furthermore, the results of a flexural test for the TRC re-strengthened slabs indicate that the ultimate load-carrying capacity of the TRC re-strengthened slabs is almost the same as that of an undamaged slab strengthened with the TRC system.

Reinforced Concrete Slabs Strengthened with Carbon Textile Grid and Cementitious Grout.

A textile reinforced concrete (TRC) system has been widely used for repair and strengthening of deteriorated reinforced concrete (RC) structures. This paper proposes an accelerated on-site installation method of a TRC system by grouting to strengthen deteriorated RC structures. Four RC slabs were strengthened with one ply of carbon textile grid and 20 mm-thick cementitious grout. The TRC strengthened slab specimens were tested under flexure and the test results were compared with those of an unstrengthened specimen and theoretical solutions. Furthermore, the TRC strengthened specimens experienced longer plastic deformation after steel yield than the unstrengthened specimen. The TRC strengthened specimens exhibited many fine cracks and finally failed by rupture of the textile. Therefore, TRC system with the proposed installation method can effectively be used for strengthening of deteriorated RC structural elements. The theoretically computed steel yield and ultimate loads overestimate the test data by 11% and 5%, respectively.

Reinforced Concrete Slabs Strengthened with Lap-Spliced Carbon TRC System.

Construction with precast or prefabricated elements requires the connecting of structural joints. This study presents an accelerated construction method to strengthen reinforced concrete (RC) slab-type elements in flexure using precast lap-spliced textile-reinforced concrete (TRC) panels. The objectives of this study are to identify the tensile behavior of a TRC system with lap-spliced textile, and to experimentally validate the performance of the proposed connecting method by flexural failure test for the concrete slabs strengthened by TRC panels with lap-spliced textile. Twenty-one coupon specimens were tested in tension with two different matrix systems and three different lap splice lengths. The influence of the lap splice length and matrix properties on the tensile performance of the TRC system was significant. Five full-scale RC slabs were strengthened by the precast TRC panels with and without the lap splice, and was tested in flexure. The results of the failure test for the strengthened specimens showed that the ultimate load of the strengthened specimen with the TRC panel increased by a maximum of 24%, compared to that of the unstrengthened specimen. Moreover, the failure-tested specimens were re-strengthened by a new TRC panel system and tested again in flexure. The objective of the re-strengthening of the damaged RC slabs by the TRC panel is to investigate whether the yielded steel reinforcement can be replaced by the TRC panel. The initial cracking load and the stiffness of the re-strengthened specimens were significantly increased by re-strengthening.

Concrete Slab-Type Elements Strengthened with Cast-in-Place Carbon Textile Reinforced Concrete System.

Although carbon textile reinforcement widely used to replace the steel reinforcing bars but the bonding strength of carbon textile is generally much smaller than that of common steel bars. This study examines the strengthening effect of concrete slab-type elements strengthened in flexure by carbon textile reinforcement according to the surface coating of textile and the amount of reinforcement. The effect of the surface coating of textile on the bond strength was evaluated through a direct pullout test with four different sizes of coating material. The surface coated specimens developed bond strength approximately twice that of the uncoated specimen. The flexural strengthening effect with respect to the amount of reinforcement was investigated by a series of flexural failure tests on full-scale reinforced concrete (RC) slab specimens strengthened by textile reinforced concrete (TRC) system. The flexural failure test results revealed that the TRC system-strengthened specimens develop load-carrying capacity that is improved to at least 150% compared to the non-strengthened specimen. The strengthening performance was not significantly influenced by the textile coating and was not proportional to the amount of reinforcement when this amount was increased, owing to the change in the failure mode. The outstanding constructability afforded by TRC strengthening was verified through field applications executing TRC strengthening by shotcreting on a concrete box culvert.

A Study on Initial Setting and Modulus of Elasticity of AAM Mortar Mixed with CSA Expansive Additive Using Ultrasonic Pulse Velocity.

This study investigated the hardening process of alkali-activated material (AAM) mortar using calcium sulfoalumiante (CSA) expansive additive (CSA EA), which accelerates the initial reactivity of AAMs, and subsequent changes in ultrasonic pulse velocity (UPV). After the AAM mortar was mixed with three different contents of CSA EA, the setting and modulus of elasticity of the mortar at one day of age, which represent curing steps, were measured. In addition, UPV was used to analyze each curing step. The initial and final setting times of the AAM mortar could be predicted by analyzing the UPV results measured for 14 h. In addition, the dynamic modulus of elasticity calculated using the UPV results for 24 h showed a tendency similar to that of the static modulus of elasticity. The test results showed that the use of CSA EA accelerated the setting of the AAM mortar and increased the modulus of elasticity, and these results could be inferred using UPV. The proposed measurement method can be effective in evaluating the properties of a material that accelerates the initial reactivity.

Long-Term Bonding and Tensile Strengths of Carbon Textile Reinforced Mortar.

This paper deals with the long-term bonding and tensile strengths of textile reinforced mortar (TRM) exposed to harsh environments. The objective of this study was to investigate the long-term bonding and tensile strengths of carbon TRM by an accelerated aging method. Moisture, high temperature, and freezing-thaw cycles were considered to simulate harsh environmental conditions. Grid-type textiles were surface coated to improve the bond strength with the mortar matrix. A total of 130 TRM specimens for the bonding test were fabricated and conditioned for a prolonged time up to 180 days at varying moisture conditions and temperatures. The long-term bonding strength of TRM was evaluated by a series of bonding tests. On the other hand, a total of 96 TRM specimens were fabricated and conditioned at freezing-thaw conditions and elevated temperature. The long-term tensile strength of TRM was evaluated by a series of direct tensile tests. The results of the bonding test indicated that TRM was significantly degraded by moisture. On the other hand, the influence of the freezing-thaw conditions and high temperature on the tensile strength of the TRM was insignificant.

Strengthening of Concrete Element with Precast Textile Reinforced Concrete Panel and Grouting Material.

Textile reinforced concrete (TRC) has widely been used for strengthening work for deteriorated reinforced concrete (RC) structures. The structural strengthening often requires accelerated construction with the aid of precast or prefabricated elements. This study presents an innovative method to strengthen an RC slab-type element in flexure using a precast panel made of carbon TRC. A total of five RC slabs were fabricated to examine the flexural strengthening effect. Two of them were strengthened with the precast panel and grouting material and another set of two slabs was additionally strengthened by tensile steel reinforcement. The full-scale slab specimens were tested by a three-point bending test and the test results were compared with the theoretical solutions. The results revealed that the ultimate load of the specimens strengthened with the TRC panel increased by at least 1.5 times compared to that of the unstrengthened specimen. The application of the precast TRC panel and grouting material for the strengthening of a prototype RC structure verified its outstanding constructability.

Flexural Strengthening of Concrete Slab-Type Elements with Textile Reinforced Concrete.

This paper deals with flexural strengthening of reinforced concrete (RC) slabs with a carbon textile reinforced concrete (TRC) system. The surface coating treatment was applied to a carbon grid-type textile to increase the bond strength. Short fibers were incorporated into the matrix to mitigate the formation of shrinkage-induced cracks. The tensile properties of the TRC system were evaluated by a direct tensile test with a dumbbell-type grip method. The tensile test results indicated that the effect of the surface coating treatment of the textile on the bonding behavior of the textile within the TRC system was significant. Furthermore, the incorporation of short fibers in the matrix was effective to mitigate shrinkage-induced crack formation and to improve the tensile properties of the TRC system. Six full-scale slab specimens were strengthened with the TRC system and, subsequently, failure tested. The ultimate load-carrying capacity of the strengthened slabs was compared with that of an unstrengthened slab as well as the theoretical solutions. The failure test results indicated that the stiffness and the ultimate flexural capacity of the strengthened slab were at least 112% and 165% greater, respectively, than that of the unstrengthened slab. The test results further indicated that the strengthening effect was not linearly proportional to the amount of textile reinforcement.

Experimental Study on the Shrinkage Behavior and Mechanical Properties of AAM Mortar Mixed with CSA Expansive Additive.

In this study, a calcium sulfoaluminate-based expansive additive (0%, 2.5%, 5.0%, and 7.5% by the mass of the binder) was added to compensate for the shrinkage of alkali-activated material (AAM) mortar. Modulus of elasticity curves based on the ACI 209 model were derived for the AAM mortar mixed with the additive by measuring the compressive strength and modulus of elasticity. Moreover, autogenous shrinkage and total shrinkage were measured for 150 days, and drying shrinkage was calculated by excluding autogenous shrinkage from total shrinkage. For the autogenous and drying shrinkage of AAM mortar, shrinkage curves by age were obtained by deriving material constants using the exponential function model. Finally, shrinkage stress was calculated using the modulus of elasticity of the AAM mortar and the curves obtained using the shrinkage model. The results showed that the calcium sulfoaluminate-based expansive additive had an excellent compensation effect on the drying shrinkage of AAM mortar, but the effect was observed only at early ages when the modulus of elasticity was low. From a long-term perspective, the shrinkage compensation effect was low when the modulus of elasticity was high, and thus, shrinkage stress could not be reduced.