ABSTRACT
Laser microstructuring has been studied extensively in the last decades due to its versatile, contactless processing and outstanding precision and structure quality on a wide range of materials. A limitation of the approach has been identified in the utilization of high average laser powers, with scanner movement fundamentally limited by laws of inertia. In this work, we apply a nanosecond UV laser working in an intrinsic pulse-on-demand mode, ensuring maximal utilization of the fastest commercially available galvanometric scanners at scanning speeds from 0 to 20 m/s. The effects of high-frequency pulse-on-demand operation were analyzed in terms of processing speeds, ablation efficiency, resulting surface quality, repeatability, and precision of the approach. Additionally, laser pulse duration was varied in single-digit nanosecond pulse durations and applied to high throughput microstructuring. We studied the effects of scanning speed on pulse-on-demand operation, single- and multipass laser percussion drilling performance, surface structuring of sensitive materials, and ablation efficiency for pulse durations in the range of 1-4 ns. We confirmed the pulse-on-demand operation suitability for microstructuring for a range of frequencies from below 1 kHz to 1.0 MHz with 5 ns timing precision and identified the scanners as the limiting factor even at full utilization. The ablation efficiency was improved with longer pulse durations, but structure quality degraded.
ABSTRACT
Shock wave visual detection was traditionally performed using streak cameras, limited to homogeneous shock wave emission, with the corresponding shock wave pressure measurements available at rather large distances or numerically estimated through equation of state for water. We demonstrate a multi-frame multi-exposure shock wave velocity measurement technique for all in-plane directions of propagation, based on custom-built illumination system allowing multiple illumination pulses within each frame at multi-MHz frame rates and at up to 200 MHz illumination pulse repetition frequency at sub-nanosecond pulse durations. The measurements are combined and verified using a fiber-optic probe hydrophone, providing independent shock wave pressure and time-of-flight measurements, creating a novel all-optical measurement setup. The measured pressures at distances around 100 µm from the plasma center exceed 500 MPa, while camera-based measurements at even shorter distances indicate pressures above 1 GPa.
ABSTRACT
The intermediate pulse duration regime between typical ultra-short and nanosecond pulses has been investigated using MHz-range bursts of 70 ps pulses emitted from a custom-made fiber laser source. The goal of this study was to observe and understand the processes involved during laser ablation on the timescales from picoseconds to nanoseconds, relevant due to pulses in bursts. We developed material processing approaches that enable similar behaviour as single 70 ps pulse ablation to ultra-short pulses in terms of quality and burst-mode behaviour like nanosecond pulses in terms of efficiency. The variability of the fiber laser operation modes was studied and compared to both ultra-short and nanosecond pulses from standard laser sources.
