The Impact of 3D Printing Parameters on the Post-Buckling Behavior of Thin-Walled Structures.

This study presents the results of experimental research and numerical calculations regarding models of a typical torsion box fragment, which is a common thin-walled load-bearing structure used in aviation technology. A fragment of this structure corresponding to the spar wall was made using 3D printing. The examined system was subjected to twisting and underwent post-critical deformation. The research was aimed at determining the influence of the printing direction of the structure's individual layers on the system stiffness. The experimental phase was supplemented by nonlinear numerical analyses of the models of the studied systems, taking into account the details of the structure mapping using the laminate concept. The purpose of the calculations was to determine the usefulness of the adopted method for modeling the examined structures by assessing the compliance of numerical solutions with the results of the experiment.

Experimental and Numerical Analysis of a Composite Thin-Walled Cylindrical Structures with Different Variants of Stiffeners, Subjected to Torsion.

The aim of the study was to determine the impact of the use of isogrid stiffeners on the stress and displacement distribution of a thin-walled cylindrical shell made of layered composites subjected to torsion. It also strives to define criteria for assessing the results of non-linear numerical analysis of models of the examined structures by comparing them with the results of the model experiment. The study contains the results of experimental research using models made of glass-epoxy composites and the results of numerical analyses in non-linear terms. The experiment was carried out using a special test stand. The research involved two types of considered structures. The results of the research allowed to create the concept of an adequate numerical model in terms of the finite element method, allowing to determine the distribution of stress and strain in the components of the studied structures. Simultaneously, the obtained conformity between the results of non-linear numerical analyses and the experiment allows to consider the results of analyses of the modified model in order to determine the properties of different stiffening variants as reliable. The presented research allows to determine the nature of the deformation of composite thin-walled structures in which local loss of stability of the covering is acceptable in the area of post-critical loads.