Soft Sensor Design via Switching Observers.

The goal of the paper is the design of soft sensors for single input single output (SISO) nonlinear processes. This goal is of essential importance for process monitoring, fault detection and fault isolation. The observer-based technique, being a fruitful direction in soft sensor design, is followed to develop soft sensors for nonlinear processes with known dynamics and unknown physical parameters. A new and general approach, based on the identified I/O linear approximant system descriptions, around prespecified operating points, and a bank of switching linear observers, will be developed. The system property of the I/O reconstructability of the state space linear approximant of a nonlinear model is presented. The design of each observer is based on the I/O measurements and structural characteristics of the nonlinear process. Observer-oriented target areas are introduced, and the respective dense web principle is formulated. The design is completed by the design of a data-driven rule-based system, providing stepwise switching among the observers of the bank. The number of observers of the bank is equal to the number of the linear approximants of the nonlinear process model and is equal to the number of the respective target operating areas. The target operating areas are required to satisfy the dense web principle. The information provided by the soft sensor is the estimation of the non-measured variables of the process. The information used by the soft sensor is the identified I/O approximants of the process as well as the real time values of the measurement variables. The efficiency of the design scheme is illustrated through symbolic and numerical simulation results for a chemostat. The nonlinear model of the chemostat is initially approximated by a set of ten linear approximants. After, the I/O approximants are identified, the respective observers are designed and the target operating areas are determined, where several cases of the satisfaction of the dense web principle are investigated. The soft sensor is composed in terms of the designed observers. Simulation results illustrate the satisfactory performance of the designed soft sensor.

Modular Supervisory Control for the Coordination of a Manufacturing Cell with Observable Faults.

In the present paper, a manufacturing cell in the presence of faults, coming from the devices of the process, is considered. The modular modeling of the subsystems of the cell is accomplished using of appropriate finite deterministic automata. The desired functionality of the cell as well as appropriate safety specifications are formulated as eleven desired languages. The desired languages are expressed as regular expressions in analytic forms. The languages are realized in the form of appropriate general type supervisor forms. Using these forms, a modular supervisory design scheme is accomplished providing satisfactory performance in the presence of faults as well guaranteeing the safety requirements. The aim of the present supervisor control scheme is to achieve tolerance of basic characteristics of the process coordination to upper-level faults, despite the presence of low-level faults in the devices of the process. The complexity of the supervisor scheme is computed.

Independent motion control of a tower crane through wireless sensor and actuator networks.

The problem of independent control of the performance variables of a tower crane through a wireless sensor and actuator network is investigated. The complete nonlinear mathematical model of the tower crane is developed. Based on appropriate data driven norms an accurate linear approximant of the system, including an upper bound of the communication delays, is derived. Using this linear approximant, a dynamic measurable output multi delay controller for independent control of the performance outputs of the system is proposed. The controller performs satisfactory despite the nonlinearities of the model and the communication delays of the wireless network.