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1.
Sci Rep ; 14(1): 820, 2024 01 08.
Article in English | MEDLINE | ID: mdl-38191797

ABSTRACT

The aim of this study was to evaluate the possibility of producing novel reinforced biocomposites based on polypropylene produced from biomass with the addition of antibacterial turmeric as a natural antibacterial agent for the manufacturing of orthoses and other small external medical equipment. Six hybrid composites containing 5-15% basalt fibers, 5-15% microcellulose fibers, 2% turmeric powder and 2% anhydride maleic compatibilizer were produced on a biobased polypropylene matrix by injection molding. The basic strength properties were determined in a static tensile, bending and impact test. The low-cycle dynamic test was carried out to determine changes in dissipation energy and the development of relaxation processes. In order to assess the microstructure of the composites, SEM micrographs were taken after the tensile test. The obtained results confirm that it was possible to produce functional biocomposites based on biopolypropylene with the addition of basalt and lignocellulosic fibers modified with natural antibacterial turmeric. Based on the results of strength properties tests, it can be seen that the addition of basalt fibers increases strength and stiffness, while microcellulose particles reduce the ability to dissipate mechanical energy, and in both cases water has a plasticizing effect on the produced composites. The addition of fibers increases the flexural modulus by 39-196% and is higher the higher the fiber content. The most promising seem to be hybrid composites with a balanced proportion of 10:10 and 15:15 basalt and EFC fibers, which are characterized by 20% higher strength and almost two and a half times higher stiffness than neat polypropylene.


Subject(s)
Cellulose , Curcuma , Polypropylenes , Anti-Bacterial Agents/pharmacology , Dental Materials
2.
Materials (Basel) ; 16(16)2023 Aug 21.
Article in English | MEDLINE | ID: mdl-37630009

ABSTRACT

The aim of this study is to analyze the strength and antibacterial properties of composites based on structural polyoxymethylene. The base material was modified with the most used antibacterial additives, such as silver nanoparticles, copper oxide, zinc oxide, and titanium oxide. Basic strength and low-cycle fatigue tests were conducted to determine the dissipation energy of the material. The composites were also tested for antibacterial properties against two strains of bacteria: Escherichia coli ATCC 8739 and Staphylococcus aureus ATCC 6538. Strength properties showed no significant changes in the mechanical behavior of the tested composites against the matrix material. The best antibacterial additive was the addition of titanium oxide nanoparticles, providing 100% efficacy against Escherichia coli and almost 100% biocidal efficacy against Staphylococcus aureus. The other antibacterial additives showed biocidal efficacy of about 30-40% against the unmodified material. The added value of the work is the consistency in the methodology of testing materials modified with antibacterial additives, as well as the same compactness of the introduced additives. This study makes it clear which of the introduced additives has the highest biocidal activity.

3.
Polymers (Basel) ; 15(16)2023 Aug 14.
Article in English | MEDLINE | ID: mdl-37631458

ABSTRACT

This study aims to analyze strength properties and low-cycle dynamic tests of composite materials modified with glass and basalt fibers. Biopolyamide 4.10 was used as the matrix, and the fiber contents were 15, 30, and 50% by weight. Static tensile tests, impact tests, and determination of mechanical hysteresis loops were carried out as strength tests. The length of the fibers in the produced composites and their processing properties were determined. The composite materials were compared with commercially available glass fiber-reinforced composites with 30 and 50% fiber contents. The results showed that such composites can successfully replace composite materials based on petroleum-based polymeric materials, providing high strength properties and reducing the negative environmental impact by using renewable sources. Composites with 30% basalt fiber composition were characterized by higher tensile strength by about 60% compared to commercially available composites with 30% glass fiber composition and an almost doubly increased Young's modulus. Increasing the content of basalt fibers to 50% results in a further increase in strength properties. Despite the lower tensile strength compared to polyamide 6 with 50% glass fiber content, basalt fibers provided an approximately 10% higher modulus of elasticity.

4.
Polymers (Basel) ; 15(7)2023 Mar 26.
Article in English | MEDLINE | ID: mdl-37050265

ABSTRACT

This article examines the impact of fatigue cycles on polylactide samples produced by 3D printing using the FDM method. Samples were printed in three infill degree variants: 50%, 75% and 100%. To compere the influence of infill degree on PLA properties, several tests, including the uniaxial tensile test, the low-cycle fatigue test, differential scanning calorimetry (DSC) and scanning electron microscopy (SEM), were conducted. Poisson's ratio has also been studied. Single hysteresis loops were summed to obtain the entire low-fatigue cycle. The infill of density influenced all compared mechanical parameters. The decrease in infill degree caused the reduction of Young's modulus and shear modulus. For a 100% degree of sample infill, a higher number of transferred load cycles were observed compared to PLA with 75% and 50% of infill. Additionally, the value of the transferred cyclic load before fatigue failure and the dissipation of mechanical energy was the highest for 100% of infill. It is also worth noting that fatigue tests can positively affect the appearance of the PLA structure. Obviously, it depends on the number of load cycles and the infill density. It causes that if the goal is to transfer as much load as possible over a long period of time, the maximum filling of the printed element should be used.

5.
Materials (Basel) ; 15(3)2022 Jan 24.
Article in English | MEDLINE | ID: mdl-35160821

ABSTRACT

Biodegradable polymer materials are increasingly used in the packaging industry due to their good properties and low environmental impact. Therefore, the work was performed on the injection molding of the bio-based composites of polylactide (PLA) and polyhydroxyalcanates (PHI) modified with two phases: reinforcing (walnut shell flour and cellulose) and coloring (beta carotene and anthocyanin). The produced materials were subjected to wide mechanical characteristics-tensile, flexural, and fatigue tests. Additionally, the influence of photo and hydrodegradation on the change of the surface structure and mechanical properties of the composites was assessed. The addition of natural fillers contributed to the improvement of the stiffness of the tested composites. PHI composites withstood a higher number of cycles during cyclic loading, but the stress values obtained in the static tensile test were higher for PLA composites. Moreover, a clear change of color was observed after both the photo and hydrodegradation process for all tested materials; however, after the degradation processes, the filler-modified materials underwent greater discoloration. For the composites based on PHI, the type of degradation did not affect the mechanical properties. On the other hand, for PLA composites, hydrolytic degradation contributed to a higher decrease in properties-the decrease in tensile strength for unmodified PLA after photodegradation was 4%, while after hydrodegradation it was 24%.

6.
Materials (Basel) ; 14(19)2021 Sep 25.
Article in English | MEDLINE | ID: mdl-34639971

ABSTRACT

Basalt/glass fiber polypropylene hybrid composites were developed as subjects of investigation, with the aim to characterize their properties. An injection molding machine was used to produce the test samples. The following three different tests, at various specimen temperatures, were conducted: tensile test, three-point flexural test, and Charpy impact test. To determine fatigue behavior, the samples were uniaxially loaded and unloaded. Mechanical hysteresis loops were recorded and the dissipation energy of each loop was calculated. To determine the adhesion and dispersion between the fibers and the matrix, the fractured surfaces of the various specimens, after the tensile test, were investigated using a scanning electron microscope. The results show that the production of a composite with both basalt and glass fibers, in a polypropylene matrix with maleic anhydride-grafted polypropylene, can be successfully achieved. The addition of the two types of fibers increased the tensile strength by 306% and the tensile modulus by 333% for a composition, with 20% by weight, of fibers. The material properties were estimated with the help of a simulation software, and validated with a FEA. A satisfactory correlation between the simulation and measurement data was achieved. The error lays in a range of 2% between the maximum stress values. At a lower strain (up to 0.02), the stress values are very well matched.

7.
Materials (Basel) ; 14(7)2021 Mar 31.
Article in English | MEDLINE | ID: mdl-33807282

ABSTRACT

The key goal of this study was to characterize polytetrafluoroethylene (PTFE) based composites with the addition of bronze particles and mineral fibers/particles. The addition of individual fillers was as follows: bronze-30-60 wt.%, glass fibers-15-25 wt.%, coke flakes-25 wt.% and graphite particles-5 wt.%. Both static and dynamic tests were performed and the obtained results were compared with the microscopic structure of the obtained fractures. The research showed that the addition of 60 wt.% bronze and other mineral fillers improved the values obtained in the static compression test and in the case of composites with 25 wt.% glass fibers the increase was about 60%. Fatigue tests have been performed for the compression-compression load up to 100,000 cycles. All tested composites show a significant increase in the modulus as compared to the values obtained in the static compression test. The highest increase in the modulus in the dynamic test was obtained for composites with 25 wt.% of glass fibers (increase by 85%) and 25 wt.% of coke flakes (increase by 77%), while the lowest result was obtained for the lowest content of bronze particles (decrease by 8%). Dynamic tests have shown that composites with "semi-spherical" particles are characterized by the longest service life and a slower fatigue crack propagation rate than in the case of the long glass fibers. In addition, studies have shown that particles with smaller sizes and more spherical shape have a higher ability to dissipate mechanical energy, which allows their use in friction nodes. On the other hand, composites with glass fiber and graphite particles can be successfully used in applications requiring high stiffness with low amplitude vibrations.

8.
Materials (Basel) ; 13(13)2020 Jul 02.
Article in English | MEDLINE | ID: mdl-32630793

ABSTRACT

The work assumed the possibility of the introduction natural fibers as a hybrid reinforcement of bio-polyethylene composites. Coconut fibers, basalt fibers and wood flour were used in different combination as a hybrid merger. Mechanical tests were conducted. An increase in the mechanical properties was shown as an effect of the introduction of the fibers info the polymeric matrix. A synergic influence of hybrid reinforcement was also presented. Experimental results were compared with modeling parameters. The hydrothermal and accelerated thermal ageing effects on the mechanical behavior of composites were presented. Scanning electron microscope images were observed in order to analyze structure of examined composites.

9.
Materials (Basel) ; 13(11)2020 Jun 06.
Article in English | MEDLINE | ID: mdl-32517282

ABSTRACT

The study evaluated the possibility of using natural fibers as a reinforcement of bio-polyethylene. Flax, coconut, basalt fiber, and wood flour were used in the work. Strength tests like static tensile test, three-point flexural test, or impact strength showed a positive effect of reinforcing bio-polyethylene-based composites. The effect of water and thermal ageing on the mechanical behavior of composites was assessed. In order to analyze the structure, SEM microscope images were taken and the effect of natural fibers on the change in the nature of cracking of composites was presented. Composites with natural fibers at a content of 12% by weight, resulting in increase of strength and rigidity of materials. The greatest strengthening effect for natural fibers was obtained for the composite with basalt fibers.

10.
Polymers (Basel) ; 12(12)2020 Dec 20.
Article in English | MEDLINE | ID: mdl-33419345

ABSTRACT

The aim of this study was to evaluate the changes in physical-mechanical properties of the samples manufactured by 3D printing technology with the addition of varying degrees of polylactide (PLA) infill (50, 70, 85 and 100%). Half of the samples were soaked in physiological saline. The material used for the study was neat PLA, which was examined in terms of hydrolytic degradation, crystallization, mechanical strength, variability of properties at elevated temperatures, and dissipation of mechanical energy depending on the performed treatment. A significant impact of the amount of infill on changeable mechanical properties, such as hydrolytic degradation and crystallization was observed. The FDM printing method allows for waste-free production of light weight unit products with constant specyfic strength.

11.
Polymers (Basel) ; 11(12)2019 Dec 11.
Article in English | MEDLINE | ID: mdl-31835806

ABSTRACT

The paper evaluated the possibility of potential reinforcing of poly(oxymethylene) (POM) by glass fiber and the influence of fiberglass addition on mechanical properties under dynamic load. Four types of composites with glass fiber and another four with carbon fiber were produced. The fiber content ranged from 5% to 40% by weight. In the experimental part, the basic mechanical and fatigue properties of POM-based composites were determined. The impact of water absorption was also investigated. The influence of fiber geometry on the mechanical behavior of fiber-reinforced composites of various diameters was determined. To refer to the effects of reinforcement and determine the features of the structure scanning electron microscopy images were taken. The results showed that the addition of up to 10 wt %. fiberglass increases the tensile properties and impact strength more than twice, the ability to absorb energy also increases in relation to neat poly(oxymethylene). Fiber geometry also has a significant impact on the mechanical properties. The study of the mechanical properties at dynamic loads over time suggests that composites filled with a smaller fiber diameter have better fatigue properties.

12.
Polymers (Basel) ; 12(1)2019 Dec 20.
Article in English | MEDLINE | ID: mdl-31861813

ABSTRACT

The aim of the research was to study the effects of adding natural fillers to a polypropylene (PP) matrix on mechanical and physical properties of hybrid composites. The 10%, 15%, and 20% by weight basalt fibers (BF) and ground hazelnut shells (HS) were added to the PP matrix. Composites were produced by making use of an injection molding method. Tensile strength, tensile modulus, strain at break, Charpy impact strength, and the coefficient of thermal expansion were determined. The influence of temperature, thermal aging, and water absorption on mechanical properties was also investigated. In addition, short-time creep tests were carried out. To characterize the morphology and the filler distribution within the matrix, a scanning electron microscope (SEM) was used. The results showed that the addition of the two types of filler enhanced mechanical properties. Furthermore, improvements in thermal stability were monitored. After water absorption, the changes in the tensile properties of the tested composites were moderate. However, thermal aging caused a decrease in tensile strength and tensile modulus.

13.
Molecules ; 24(19)2019 Sep 30.
Article in English | MEDLINE | ID: mdl-31574925

ABSTRACT

Biodegradable composites based on poly (3-hydroxybutyrate-co-3-hydroxyvalerate), reinforced with 7.5% or 15% by weight of wood fibers (WF) or basalt fibers (BF) were fabricated by injection molding. BF reinforced composites showed improvement in all properties, whereas WF composites showed an increase in Young's modulus values, but a drop in strength and impact properties. When compared with the unmodified polymer, composites with 15% by weight of BF showed an increase of 74% in Young's modulus and 41% in impact strength. Furthermore, the experimentally measured values of Young's modulus were compared with values obtained in various theoretical micromechanical models. The Haplin-Kardas model was found to be in near approximation to the experimental data. The morphological aspect of the biocomposites was studied using scanning electron microscopy to obtain the distribution and interfacial adhesion of the fibers. Additionally, biodegradation tests of the biocomposites were performed in saline solution at 40 °C by studying the weight loss and mechanical properties. It was observed that the presence of fibers affects the rate of water absorption and the highest rate was seen for composites with 15% by weight of WF. This is dependent on the nature of the fiber. After both the first and second weeks mechanical properties decreased slightly about 10%.


Subject(s)
Biocompatible Materials/chemistry , Chemical Phenomena , Mechanical Phenomena , Polyesters/chemistry , Materials Testing , Microscopy, Electron, Scanning , Temperature , Wood/chemistry
14.
Materials (Basel) ; 12(16)2019 Aug 11.
Article in English | MEDLINE | ID: mdl-31405232

ABSTRACT

The main aim of this study was to investigate the effect of basalt fiber (BF) reinforcement in wood-plastic composites (WPCs). Basalt/wood hybrid composites based on polypropylene (PP) were prepared with different percentages of the reinforcement (the total fiber content was 10 wt%, 15 wt%, and 20 wt%). The BCS17-6.4-KV16 chopped basalt fibers with nominal diameter of 17 µm, cutting length of 6.4 mm, and wood fibers-Lignocel C 120 with the particle size of 70-150 µm-were used as a reinforcement. Composites were produced by the injection molding method. The density of the produced composites and their processing properties such as Vicat softening point and shrinkage were determined. In addition, the thermal expansion behavior of filled plastic composites was investigated. Mechanical tests were subsequently performed to evaluate the tensile, flexural, and impact properties at various temperatures (i.e., at -24 °C, 23 °C, and 80 °C) and after soaking in water. Scanning electron microscopy images were acquired to assess the effects of reinforcement and homogenization of mixtures and to determine the characteristics of the microstructure. The results showed that the hybridization process improved the tensile and flexural properties of reinforced wood composites. Moreover, the incorporation of high-strength basalt fibers into the composite led to increased stiffness. Even a small addition of 10 wt% total fibers led to a significant decrease in shrinkage and coefficient of thermal expansion.

15.
Materials (Basel) ; 12(1)2018 Dec 28.
Article in English | MEDLINE | ID: mdl-30597902

ABSTRACT

In this research, polylactide was hybrid-reinforced and heat-treated in order to obtain durable structural materials with the use of eco-friendly components. Differential scanning calorimetry (DSC) analysis, tensile tests at various temperatures, Vicat tests, impact tests, and microscopic observations were conducted on the annealed and non-heat-treated specimens. The theoretical and true density, as well as water absorption, were also determined. The simultaneous introduction of chopped carbon and basalt fibers in equal mass fractions of 7.5% and 12.5% resulted in satisfactory increases in stiffness and tensile strength. The reinforcing effect was more efficient for the heat-treated composites, especially at elevated temperatures. Heat treatment significantly increased the degree of crystallinity of the matrix, improving heat resistance and reducing water absorption. It also reduced the stress concentrations in the injection-molded specimens.

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