Self-Assembled Nano-Filamentous Zeolite Catalyst to Realize Efficient One-Step Ethanol Synthesis.

The non-petroleum synthesis route of ethanol from syngas (H2 +CO) with methyl acetate (MA) as the core intermediate product has been confirmed as an excellent industrialization route for high purity ethanol production. However, as the central part of this tandem-catalysis path, the carbonylation of dimethyl ether (DME) to MA is limited by the undesirable catalytic activity and stability of zeolite catalysts. Herein, a facile inhibitor-assisted strategy was developed for constructing self-assembled nano-Mordenite (nano-MOR) zeolites without using any expensive or complex template. A nano-filamentous MOR zeolite with only 70 nm crystal diameter was successfully synthesized by selectively controlling the crystal growth orientation with a specific inhibitor. The catalytic performance of self-assembled nano-MOR catalysts was remarkably outstanding in DME carbonylation reaction. The highest Space-Time Yield (STY) of MA was achieved over Nanofilament MOR (NF-MOR), which was significantly improved comparing with that of the traditional Ellipsoid-MOR (ES-MOR) [3780 mmol/(kg ⋅ h) vs. 1368 mmol/(kg ⋅ h)]. One-step ethanol synthesis was realized by combining the MOR catalyst and an innovative self-reduced Cu-ZnO/SiO2 (CZ/SiO2 ) catalyst in a rationally designed dual-bed catalysis system. Adopting the tailor-made NF-MOR&CZ/SiO2 combination, it obtained the highest STY of ethanol, about 4 times of the conventional ES-MOR&CZ combination [1800 mmol/(kg ⋅ h) vs. 476 mmol/(kg ⋅ h)]. The present self-assembled nano-MOR zeolites synthetic strategy opens a new way for the fabrication of high-performance zeolites for practical industrial applications in catalytic conversions of one-carbon (C1) small molecules to high value-added chemicals.

High-yield production of liquid fuels in CO2 hydrogenation on a zeolite-free Fe-based catalyst.

Catalytic conversion of CO2 to long-chain hydrocarbons with high activity and selectivity is appealing but hugely challenging. For conventional bifunctional catalysts with zeolite, poor coordination among catalytic activity, CO selectivity and target product selectivity often limit the long-chain hydrocarbon yield. Herein, we constructed a singly cobalt-modified iron-based catalyst achieving 57.8% C5+ selectivity at a CO2 conversion of 50.2%. The C5+ yield reaches 26.7%, which is a record-breaking value. Co promotes the reduction and strengthens the interaction between raw CO2 molecules and iron species. In addition to the carbide mechanism path, the existence of Co3Fe7 sites can also provide sufficient O-containing intermediate species (CO*, HCOO*, CO3 2*, and ) for subsequent chain propagation reaction via the oxygenate mechanism path. Reinforced cascade reactions between the reverse water gas shift (RWGS) reaction and chain propagation are achieved. The improved catalytic performance indicates that the KZFe-5.0Co catalyst could be an ideal candidate for industrial CO2 hydrogenation catalysts in the future.