Ultrasonic Guided Waves for Liquid Water Localization in Fuel Cells: An Ex Situ Proof of Principle.

Water management is a key issue in the design and operation of proton exchange membrane fuel cells (PEMFCs). For an efficient and stable operation, the accumulation of liquid water inside the flow channels has to be prevented. Existing measurement methods for localizing water are limited in terms of the integration and application of measurements in operating PEMFC stacks. In this study, we present a measurement method for the localization of liquid water based on ultrasonic guided waves. Using a sparse sensing array of four piezoelectric wafer active sensors (PWAS), the measurement requires only minor changes in the PEMFC cell design. The measurement method is demonstrated with ex situ measurements for water drop localization on a single bipolar plate. The wave propagation of the guided waves and their interaction with water drops on different positions of the bipolar plate are investigated. The complex geometry of the bipolar plate leads to complex guided wave responses. Thus, physical modeling of the wave propagation and tomographic methods are not suitable for the localization of the water drops. Using machine learning methods, it is demonstrated that the position of a water drop can be obtained from the guided wave responses despite the complex geometry of the bipolar plate. Our results show standard deviations of 4.2 mm and 3.3 mm in the x and y coordinates, respectively. The measurement method shows high potential for in situ measurements in PEMFC stacks as well as for other applications that require deposit localization on geometrically complex waveguides.

A new approach for balancing the microbial synthesis of ethyl acetate and other volatile metabolites during aerobic bioreactor cultivations.

Ethyl acetate is an organic solvent with many industrial applications, currently produced by energy-intensive chemical processes based on fossil carbon resources. Ethyl acetate can be synthesized from renewable sugars by yeasts like Kluyveromyces marxianus in aerobic processes. However, ethyl acetate is highly volatile and thus stripped from aerated cultivation systems which complicate the quantification of the produced ester. Synthesis of volatile metabolites is commonly monitored by repeated analysis of metabolite concentrations in both the gas and liquid phase. In this study, a model-based method for quantifying the synthesis and degradation of volatile metabolites was developed. This quantification of volatiles is solely based on repeatedly measured gas-phase concentrations and allows calculation of reaction rates and yields in high temporal resolution. Parameters required for these calculations were determined in abiotic stripping tests. The developed method was validated for ethyl acetate, ethanol and acetaldehyde which were synthesized by K. marxianus DSM 5422 during an iron-limited batch cultivation; it was shown that the presented method is more precise and less time-consuming than the conventional method. The biomass-specific synthesis rate and the yield of ethyl acetate varied over time and exhibited distinct momentary maxima of 0.50 g g‒1h‒1 and 0.38 g g‒1 at moderate iron limitation.

Synthesis of ethyl acetate from glucose by Kluyveromyces marxianus, Cyberlindnera jadinii and Wickerhamomyces anomalus depending on the induction mode.

Ethyl acetate is currently produced from fossil carbon resources. This ester could also be microbially synthesized from sugar-rich wastes of the food industry. Wild-type strains with GRAS status are preferred for such applications. Production of ethyl acetate by wild-type yeasts has been repeatedly reported, but comparative studies with several strains at various induction modes are largely missing. Here, synthesis of ethyl acetate by three yeasts with GRAS status, Kluyveromyces marxianus DSM 5422, Cyberlindnera jadinii DSM 2361 and Wickerhamomyces anomalus DSM 6766, was studied under identical and well-defined conditions in an aerated bioreactor, by inducing the ester synthesis via iron or oxygen limitation. Balancing the ester synthesis was based on measured concentrations of ethyl acetate in the exhaust gas, delivering masses of synthesized ester and synthesis rates in a high temporal resolution. All tested yeasts synthesized ethyl acetate under these conditions, but the intensity varied with the strain and induction mode. The highest yields were achieved under iron limitation with K. marxianus (0.182 g g-1) and under oxygen limitation with W. anomalus (0.053 g g-1). Iron limitation proved to be the better inducer for ester synthesis while oxygen limitation favored ethanol formation. K. marxianus DSM 5422 was the most potent producer of ethyl acetate exhibiting the highest biomass-specific synthesis rate of 0.5 g g-1h-1 under moderate iron limitation.

Ultrasound Super-Resolution Flow Measurement of Suspensions in Narrow Channels.

Zinc-air flow batteries provide a scalable and cost-efficient energy storage solution. However, the achieved power density depends on the local flow conditions of the zinc particle suspension in the electrochemical cell. Numerical modeling is challenging due to the complex multiphase fluid and the interaction of flow and electrochemistry. Hence, performing experiments is crucial to investigate the influence of the flow conditions on the electrical performance, which requires flow instrumentation for the opaque suspension. To resolve the flow field across the 2.6-mm-wide flow channel of the investigated zinc-air flow battery (ZAB), a spatial resolution below 100 [Formula: see text] has to be typically achieved. Using ultrasound techniques, the achieved spatial resolution is limited by the trade-off between ultrasound frequency and imaging depth. This trade-off is even more critical for suspensions due to the scattering of the ultrasound, which increases strongly with frequency. We propose super-resolution particle tracking velocimetry (SRPTV) to overcome this limitation by achieving the required spatial resolution at a low ultrasound frequency. SRPTV is based on the super-resolution technique ultrasound localization microscopy, which is adapted to strongly scattering suspensions by using a dual-frequency-phased array and applying a coherence weighting beamformer to suppress speckles, which result from the scattering at the zinc particles of the suspension. The spatial resolution and the velocity uncertainty are characterized through calibration measurement and numerical simulation. A spatial resolution of 66 [Formula: see text] at an excitation wavelength of 330 [Formula: see text] was achieved, which is sufficient for performing flow investigation in an operational ZAB. The measured flow profile reveals shear-thinning properties and wall slip and therefore differs significantly from a parabolic flow profile of a Newtonian fluid. The presented technique offers potential for performing flow investigations of suspensions in small geometries with a spatial resolution beyond the diffraction limit.

Vector Flow Imaging of a Highly Laden Suspension in a Zinc-Air Flow Battery Model.

Flow batteries using suspension electrodes, e.g., zinc-air flow batteries (ZABs), have recently gained renewed interest as potential candidates for grid energy storage or mobile applications. The performance of ZABs depends on the local flow conditions of the suspension in the electrochemical cell, which acts as an electrode. Hence, it is crucial to measure and understand the complex flow characteristics of such solid-liquid suspensions. The investigated suspension electrode is an opaque slurry that consists of microscopic zinc particles and an aqueous potassium hydroxide electrolyte. Commonly, ultrasound Doppler velocimetry is used for flow imaging in opaque fluids. However, due to the high particle concentration in the suspension electrode, strong scattering and wavefront distortions of the ultrasound are introduced. In this paper, we show that this results in an increased measurement uncertainty for Doppler-based velocity estimation. Instead, ultrasound image velocimetry is applied to measure the 2-D and two-component flow field in the zinc-electrolyte suspension. This is possible by adapting the measurement system to the suspension with a calibration setup. The total measurement uncertainties of 4.1% and 2.5% for the axial and lateral flow components are derived from the calibration measurements. For the first time, the flow field of such a suspension could be measured in a scaled fluidic model of a ZAB. The comparison of the estimated flow rates from the velocity profiles showed good agreement to a gravimetric reference. A significant difference in the flow characteristics of a macroscopically homogeneous electrolyte and the same electrolyte loaded with 8 vol.-% zinc particles, i.e., the suspension electrode, was found. Along with the demonstration of the measurement technique for opaque, concentrated suspensions, the measurement data will be used to calibrate and validate numerical models for comparable multiphase fluids.

Flow Field Imaging With Ultrasonic Guided Waves for Exploring Metallic Melts.

Ultrasonic guided waves enable flow measurements under harsh conditions, which are important, for instance, to monitor and optimize industrial solidification processes. The usage of single mode waveguides overcomes the problem of overheating the transducers, but requires a mechanical scanning for imaging. A multimode waveguide can carry the information of an image, but a scrambling of the signals occurs due to multiple reflections at the waveguide's boundaries. We propose a new approach to overcome the scrambling and enable flow imaging through a short waveguide: the time-reversal virtual array (TRVA) method. The time invariance of the wave equation in a linear medium allows the refocusing on a limited set of calibrated points, which form the virtual array. This virtual array can conceptually be treated as a phased array. In this paper, the TRVA has been characterized theoretically, numerically, and experimentally. For the first time, a planar velocity measurement of a rotating flow in liquid gallium-indium-tin is demonstrated through a borosilicate waveguide at room temperature. A comparison with reference measurements showed good agreement.

High-speed light field camera and frequency division multiplexing for fast multi-plane velocity measurements.

Non-intrusive fast 3d measurements of volumetric velocity fields are necessary for understanding complex flows. Using high-speed cameras and spectroscopic measurement principles, where the Doppler frequency of scattered light is evaluated within the illuminated plane, each pixel allows one measurement and, thus, planar measurements with high data rates are possible. While scanning is one standard technique to add the third dimension, the volumetric data is not acquired simultaneously. In order to overcome this drawback, a high-speed light field camera is proposed for obtaining volumetric data with each single frame. The high-speed light field camera approach is applied to a Doppler global velocimeter with sinusoidal laser frequency modulation. As a result, a frequency multiplexing technique is required in addition to the plenoptic refocusing for eliminating the crosstalk between the measurement planes. However, the plenoptic refocusing is still necessary in order to achieve a large refocusing range for a high numerical aperture that minimizes the measurement uncertainty. Finally, two spatially separated measurement planes with 25×25 pixels each are simultaneously acquired with a measurement rate of 0.5 kHz with a single high-speed camera.