Dynamics of high viscosity contrast confluent microfluidic flows.

The laminar nature of microfluidic flows is most elegantly demonstrated via the confluence of two fluids forming two stable parallel flows within a single channel meeting at a highly stable interface. However, maintenance of laminar conditions can become complicated when there is a large viscosity contrast between the neighbouring flows leading to unique instability patterns along their interface. Here, we study the dynamics of high viscosity contrast confluent flows - specifically a core flow made of highly viscous glycerol confined by sheath flows made of water within a microfluidic flow focusing system. Our experiments indicate the formation of tapered core structures along the middle of the channel. Increasing the sheath flow rate shortens the tapered core, and importantly induces local instability patterns along the interface of core-sheath flows. The dynamics of such tapered core structures is governed by the intensity of instability patterns and the length of the core, according to which the core structure can experience stable, disturbed, broken or oscillated regimes. We have studied the dynamics of tapered core structures under these regimes. In particular, we have analysed the amplitude and frequency of core displacements during the broken core and oscillating core regimes, which have not been investigated before.

Continuous transfer of liquid metal droplets across a fluid-fluid interface within an integrated microfluidic chip.

Micro scale liquid metal droplets have been hailed as the potential key building blocks of future micro-electro-mechanical systems (MEMS). However, most of the current liquid metal enabled systems involve millimeter scale droplets, which are manually injected onto the desired locations of the microchip. Despite its simplicity, this method is impractical for patterning large arrays or complex systems based on micro scale droplets. Here, we present a microfluidic chip, which integrates continuous generation of micro scale galinstan droplets in glycerol, and the hydrodynamic transfer of these droplets into sodium hydroxide (NaOH) solution. Observation via high-speed imaging along with computational fluid dynamics (CFD) analysis are utilised to comprehend the lateral migration of droplets from the glycerol to NaOH fluid. This platform is simple, can be readily integrated into other microfluidic systems, and creates flexibility by separating the continuous phase for droplet generation from the eventual target carrier fluid within a monolithic chip.