Deformation and Plateau Region of Functionally Graded Aluminum Foam by Amount Combinations of Added Blowing Agent.

Recently, to further improve the performance of aluminum foam, functionally graded (FG) aluminum foams, whose pore structure varies with their position, have been developed. In this study, three types of FG aluminum foam of aluminum alloy die casting ADC12 with combinations of two different amounts of added blowing agent titanium(II) hydride (TiH2) powder were fabricated by a friction stir welding (FSW) route precursor foaming method. The combinations of 1.0-0 mass %, 0.4-0 mass %, and 0.2-0 mass % TiH2 were selected as the amounts of TiH2 relative to the mass of the volume stirred by FSW. The static compression tests of the fabricated FG aluminum foams were carried out. The deformation and fracture of FG aluminum foams fundamentally started in the high-porosity (with TiH2 addition) layer and shifted to the low-porosity (without TiH2 addition) layer. The first and second plateau regions in the relationship between compressive stress and strain independently appeared with the occurrence of deformations and fractures in the high- and low-porosity layers. It was shown that FG aluminum foams, whose plateau region varies in steps by the combination of amounts of added TiH2 (i.e., the combination of pore structures), can be fabricated.

Fabrication of Aluminum Tubes Filled with Aluminum Alloy Foam by Friction Welding.

Aluminum foam is usually used as the core of composite materials by combining it with dense materials, such as in Al foam core sandwich panels and Al-foam-filled tubes, owing to its low tensile and bending strengths. In this study, all-Al foam-filled tubes consisting of ADC12 Al-Si-Cu die-cast aluminum alloy foam and a dense A1050 commercially pure Al tube with metal bonding were fabricated by friction welding. First, it was found that the ADC12 precursor was firmly bonded throughout the inner wall of the A1050 tube without a gap between the precursor and the tube by friction welding. No deformation of the tube or foaming of the precursor was observed during the friction welding. Next, it was shown that by heat treatment of an ADC12-precursor-bonded A1050 tube, gases generated by the decomposition of the blowing agent expand the softened ADC12 to produce the ADC12 foam interior of the dense A1050 tube. A holding time during the foaming process of approximately tH = 8.5 min with a holding temperature of 948 K was found to be suitable for obtaining a sound ADC12-foam-filled A1050 tube with sufficient foaming, almost uniform pore structures over the entire specimen, and no deformation or reduction in the thickness of the tube.

Fabrication of Aluminum Foam-Filled Thin-Wall Steel Tube by Friction Welding and Its Compression Properties.

Aluminum foam has received considerable attention in various fields and is expected to be used as an engineering material owing to its high energy absorption properties and light weight. To improve the mechanical properties of aluminum foam, combining it with dense tubes, such as aluminum foam-filled tubes, was considered necessary. In this study, an aluminum foam-filled steel tube, which consisted of ADC12 aluminum foam and a thin-wall steel tube, was successfully fabricated by friction welding. It was shown that a diffusion bonding layer with a thickness of approximately 10 µm was formed, indicating that strong bonding between the aluminum foam and the steel tube was realized. By the X-ray computed tomography observation of pore structures, the fabrication of an aluminum foam-filled tube with almost uniform pore structures over the entire specimen was confirmed. In addition, it was confirmed that the aluminum foam-filled steel tube exhibited mechanical properties superior to those of the ADC12 aluminum foam and steel tube. This is considered to be attributed to the combination of the aluminum foam and steel tube, which particularly prevents the brittle fracture and collapse of the ADC12 foam by the steel tube, along with the strong metal bonding between the aluminum foam and the steel tube.

Tensile Properties and Fracture Behavior of Aluminum Alloy Foam Fabricated from Die Castings without Using Blowing Agent by Friction Stir Processing Route.

Al foam has been used in a wide range of applications owing to its light weight, high energy absorption and high sound insulation. One of the promising processes for fabricating Al foam involves the use of a foamable precursor. In this study, ADC12 Al foams with porosities of 67%-78% were fabricated from Al alloy die castings without using a blowing agent by the friction stir processing route. The pore structure and tensile properties of the ADC12 foams were investigated and compared with those of commercially available ALPORAS. From X-ray computed tomography (X-ray CT) observations of the pore structure of ADC12 foams, it was found that they have smaller pores with a narrower distribution than those in ALPORAS. Tensile tests on the ADC12 foams indicated that as their porosity increased, the tensile strength and tensile strain decreased, with strong relation between the porosity, tensile strength, and tensile strain. ADC12 foams exhibited brittle fracture, whereas ALPORAS exhibited ductile fracture, which is due to the nature of the Al alloy used as the base material of the foams. By image-based finite element (FE) analysis using X-ray CT images corresponding to the tensile tests on ADC12 foams, it was shown that the fracture path of ADC12 foams observed in tensile tests and the regions of high stress obtained from FE analysis correspond to each other. Therefore, it is considered that the fracture behavior of ADC12 foams in relation to their pore structure distribution can be investigated by image-based FE analysis.

Swimming capability of the remopleuridid trilobite Hypodicranotus striatus: hydrodynamic functions of the exoskeleton and the long, forked hypostome.

The sophisticated hydrodynamic performance achieved by the exoskeleton and the long, forked hypostome of the remopleuridid trilobite Hypodicranotus striatus was demonstrated using image-based modelling and computational fluid dynamics simulation techniques. To understand the function of the long, forked hypostome, we examined two types of exoskeletal models, one with and one without the hypostome. We simulated the flow structures around the exoskeletal models under several ambient flow velocities to evaluate the shapes of the streamlines, the values of the drag and lift forces and the relevant coefficients acting on the models. The simulation results showed that the long, forked hypostome prevents the formation of a ventral vortex; thus, it stabilises the flow structure under all of the ambient velocities tested. Moreover, the hypostome functions to create positive lift, with stable lift coefficients observed under a wide range of velocities, and to reduce the drag coefficient as velocity increases. These results imply that the hypostome can reduce viscous drag with a modest lift force, which is an essential requirement for actively swimming animals. We conclude that the long, forked hypostome evolved to provide an active and stable swimming system, and we therefore hypothesise that Hypodicranotus exoskeletal morphology resulted from the adaptation to be a high-performance swimmer.

Skin wrinkling morphology changes suddenly in the early 30s.

BACKGROUND/PURPOSE: Does the morphology of wrinkles alter gradually with aging or suddenly at a certain age? On the basis of the theoretic wrinkle simulation of ideal skin, we have suggested that the wrinkle morphology suddenly changes from stratum corneum wrinkling to epidermis wrinkling; the former induces shallow fine furrows, and the latter induces deep prominent wrinkles. To examine the existence of drastic change in wrinkling morphology, we developed a new measurement system for facial skin wrinkling test. METHODS: The mechanical compression test of facial skin was carried out for 102 Japanese women aged 25-56 years. The test was performed on the right temple area skin, and the area of wrinkles induced by the compression was measured using a digital video camera. The rate of increase in wrinkle area during compression was defined as the skin wrinkling rate, and it was calculated for all subjects automatically by image processing. RESULTS: The test results showed that the skin wrinkling rate underwent a step increase at the age 33, which means that the wrinkling morphologies of young and old skins are completely different, and so it changes suddenly in the early 30s. CONCLUSION: A new skin measurement system was developed to validate our theory of wrinkle formation mechanism with aging. The results demonstrated the wrinkling morphology changes suddenly at early 30s.

Theoretical approach to the functional optimisation of spiriferide brachiopod shell: Optimum morphology of sulcus.

Evidence suggests that biological forms that provide physiological and autecological functions have evolved to adapt to environmental conditions and to optimise requisite morpho-functions. We examined whether shell morphology is functionally optimised to generate passive feeding flow in the Devonian spiriferide brachiopod Paraspirifer bownockeri. This study was based on quantitative results from a computational fluid dynamics simulation and the Lagrangian multiplier method. We estimated the optimum development of the ventral median shell depression, which is called the sulcus, by minimising the pressure difference along the gape. This estimation was made under the constraint that the number of spiral flow rotations must be greater than one, which is effective for spiriferide feeding because of its alignment with the spiral lophophore. During mathematical optimisation, the equation resulted in a suitable flow velocity of approximately 0.1m/s. At this velocity, the pressure difference was minimised, regardless of sulcus development. The constraint equation showed that the number of spiral flow rotations increased with sulcus development. The optimal solution was similar to the original sulcus form of Paraspirifer under an ambient flow of approximately 0.1m/s. This result suggests that the variation of shell outline in spiriferids could provide a variety of preferential conditions for ambient flow and that the flow intensity could be adjusted by sulcus development to generate a robust passive feeding flow along the spiral feeding organs.

Relationship between scapular position and structural strength of rib cage in quadruped animals.

Determining scapular position is a major issue in reconstructing the skeletal systems of extinct quadruped archosaurs and mammals, because the proximal portion of the scapulae has no direct skeletal joint with the vertebrae or ribs. When quadrupeds stand or walk, their trunk is suspended between the forelimbs by the serratus muscles, which arises from the lateral sides of the "thoracic" ribs and inserts into the proximal portion of the costal surface of the scapula. Therefore, the "thoracic" ribs are subjected to a static or dynamic vertical compression between the lifting force from the muscle and the gravitational force from the vertebral column. To investigate the body support function of the ribs, we analyzed the mechanical strength of the ribs of extant tetrapods by the two-dimensional finite element method, and compared the degree of strength through their craniocaudal scapular positions. The result of this simulation showed that the "thoracic" ribs of quadrupeds, to which the serratus muscles attach, have a relatively higher strength against compaction than the other ribs. In bipeds, however, we did not find a similar correlation between the strength of ribs and the serratus muscle. This implies that the location of robust ribs is associated with the arrangement of the serratus muscle, and provides a probable candidate for determination of the scapular position for extinct quadruped archosaurs and mammals.

Computational fluid dynamics simulations on a Devonian spiriferid Paraspirifer bownockeri (Brachiopoda): generating mechanism of passive feeding flows.

A mechanism of generating passive feeding flow for the Devonian spiriferide brachiopod Paraspirifer bownockeri was theoretically elucidated through fluid dynamics simulations for flow around rigid shells. The RANS equations were used as a turbulence model, and the unsteady incompressible flow was solved using the finite volume method. Two directions of ventral and dorsal flows were investigated as typical cases where little exchange flow occurs inside the shells. The digital model of the shell was constructed using image processing of X-ray CT images of a shell replica made by molding a polycarbonate plate to a well-preserved fossil specimen of Paraspirifer. To examine the effect of flow velocity, three conditions of ambient flow velocity were adopted for both the ventral and dorsal flows. The pressure distribution along the gape showed that a relatively high pressure occurred around the sulcus in all simulated cases. This high pressure generated inflow from the sulcus and subsequent spiral internal flow, especially in fast ambient flows. This means that the sulcus generated the considerable pressure gradient around the gape passively and generated the stable intake of seawater and a spiral flow of water inside the shell for feeding. We conclude that the shell form of certain spiriferides could generate spiral flows so as to promote passive feeding, and the sulcus is interpreted as an important form for the passive intake of water.

Mechanical approach to aging and wrinkling of human facial skin based on the multistage buckling theory.

A wrinkle formation mechanism with cutaneous aging is addressed through a mechanical calculation of linear buckling. Skin is divided into five mechanically distinct layers in this study. In general, the outer layer is stiffer than the inner layer, so buckling occurs in the outer layer against the uniform compression caused by muscle contraction. This buckling damages the skin and affects the formation of permanent wrinkles. We propose a multistage buckling theory for evaluation of the wrinkle property, namely, the specific wrinkle size and critical strain in three stages. The specific wrinkle size is derived as the wavelength of the minimum-buckling mode for infinite-length skin. A sensitivity analysis is carried out to investigate the effect of age-related changes of the mechanical parameters on the wrinkle property. We employ some aging hypotheses and prepare two sets of mechanical parameters, one for young and one for aged skin. The numerical results show that the buckling mode switch from Stage I to Stage II is the main reason why pronounced wrinkles suddenly appear in aged skin.