ABSTRACT
This research work analyses the influence of the use of by-products from a fluorite mine to replace the fine fraction of natural aggregates, on the properties of Ultra-High-Performance Fibre-Reinforced Concrete (UHPFRC). Replacing natural aggregates for different kinds of wastes is becoming common in concrete manufacturing and there are a number of studies into the use of waste from the construction sector in UHPFRC. However, there is very little work concerning the use of waste from the mining industry. Furthermore, most of the existing studies focus on granite wastes. So, using mining sand waste is an innovative alternative to replace natural aggregates in the manufacture of UHPFRC. The substitutions in this study are of 50%, 70% and 100% by volume of 0-0.5 mm natural silica sand. The results obtained show that the variations in the properties of consistency, compressive strength, modulus of elasticity and tensile strength, among others, are acceptable for substitutions of up to 70%. Therefore, fluorite mining sand waste is proved to be a viable alternative in the manufacturing of UHPFRC.
ABSTRACT
This study analyzes the effect of using waste by-products generated in the process of granite cutting as part of the granular structure of Ultra High Performance Concrete (UHPC). The manufactured concrete has a compressive strength greater than 115 MPa. This study substitutes 35%, 70% and 100% of the volume of micronized quartz powder (<40 µm) with granite cutting waste. This is an innovative study where the feasibility of using waste from granite quarries as a replacement for micronized quartz in UHPC has been analyzed. The results show an improvement in the workability and compressive strength of UHPC, for all substitution ratios. The flexural strength and tensile strength increase when the substitution ratio is 35%, and even the values obtained for 100% substitution are acceptable. In view of the results obtained in this study, granite cutting waste, instead of the micronized quartz powder usually used, is a viable alternative for the manufacture of expectedly more sustainable UHPC.
ABSTRACT
This research aimed to prove the feasibility of producing two types of precast elements widely used in construction, such as curbstones and paving blocks, using recycled concrete made with a 50% substitution of the natural gravel by recycled mixed aggregates with a significant ceramic content (>30%). In order to prove the quality of such mass concrete recycled precast elements, two different mixes were used: the first one was a conventional concrete mix provided by Prefabricados de Hormigón Pavimentos Páramo S.L., one of the collaborating companies in this study, and the other was a mixture in which wt 50% of the natural coarse aggregates were substituted for recycled mixed aggregates ceramic (RMAc). This recycled aggregate is a heterogeneous mixture of unbound aggregates, concrete, ceramic, etc., used as a secondary recycled aggregate and commonly produced in a lot of recycling plants in many European countries. This material was supplied by Tecnología y Reciclado S.L., the other collaborating company. Both mixtures were representative in order to establish the comparative behavior between them, taking into account that smaller percentages of replacement of the natural with recycled aggregates will also produce good results. This percentage of substitution represents a high saving of natural resources (gravel) and maintains a balanced behavior of the recycled concrete, so this new material can be considered to be a viable and reliable option for precast mass concrete paving elements. The characterization of the recycled precast elements, covering mechanical, microstructural, and durability properties, showed mostly similar behavior when compared to the analogous industrially-produced pieces made with conventional concrete.