Pilot-scale study for phosphorus recovery by sludge acidification and dewatering.

Phosphorus recovery from wastewater is a focus area in Denmark; the aim is to recover at least 80% of the phosphorus. In order to extract phosphorus, surplus sludge from wastewater treatment plants was acidified (pH 2-4) to increase the dissolved phosphorus concentration, which then can be precipitated and recovered. Pilot-scale acidification and dewatering tests were done using sludge from three different wastewater treatment plants: plant (1) digested primary and secondary sludge, plant (2) digested primary sludge, and plant (3) non-digested sludge. Treatment of digested sludge gave the highest phosphorus release, but the acid consumption was high due to carbon dioxide stripping. The dry matter content of the acidified dewatered sludge was high (20-40%), but the dry matter content in the filtrate increased with decreasing pH. Approximately half of the dry matter content in the filtrate could be removed by introducing an additional separation step. The optimal pH for phosphorus extraction was 3, where up to 68% of the phosphorus was dissolved. Part of the released orthophosphate was lost with the filter cake but still, 60% of the total phosphorus content in the sludge ends up in the filtrate.

Acidification and recovery of phosphorus from digested and non-digested sludge.

Acidification was used to dissolve phosphorus from digested and non-digested sludge from five wastewater treatment plants in order to make phosphorus accessible for subsequent recovery. More phosphorus was dissolved from digested sludge (up to 80%), with respect to non-digested sludge (∼25%) and the highest release was observed at pH 2. The acid consumption for digested sludge was higher than for non-digested sludge due to the presence of the bicarbonate buffer system, thus CO2 stripping increased the acid consumption. In all the experiments, the sludge was exposed to acid for 1 h. For the five tested sludge types, 60-100 mmol o-P was released per added mol H2SO4. It was mainly iron and calcium compounds that accounts for the phosphorus release at low pH. The release of heavy metals was in general low (<30%) for all the wastewater treatment plant, as Zn, Cd and Ni showed the most critical release after acidification of non-digested sludge.