ABSTRACT
In situ X-ray computed tomography (X-ray CT) is used to investigate the effects of characteristic microstructural features on the pitting initiation and propagation in austenitic stainless steel specimens prepared with laser powder bed fusion (LPBF) additive manufacturing. In situ X-ray CT in probing the mechanism and kinetics of localized corrosion is demonstrated by immersing two LPBF specimens with different porosities in an aggressive ferric chloride solution for the evaluation of corrosion. X-ray CT images are acquired from the specimens after every 8 hours of immersion over an extended period of time (216 hours). Corrosion pit growth is then quantitatively analyzed with a data-constrained modeling method. The pitting growth mechanism of LPBF stainless steel is found to be different from that of conventional stainless steels. More specifically, the mechanism of corrosion pit initiation is closely correlated with the original lack of fusion porosity (LOF) distribution on the surface of the specimens and preferential pit propagation through the LOF pores inside the specimens. Pit growth kinetics are derived from pit volume changes determined through 3D data analysis. The pit growth kinetics in LPBF specimens are found to vary in the initial pit formation, competitive pit propagation, and the dominant pit growth stages.
ABSTRACT
The remediation of persistent organic pollutants in surface and ground water represents a major environmental challenge worldwide. Conventional physico-chemical techniques do not efficiently remove such persistent organic pollutants and new remediation techniques are therefore required. Photo-electro catalytic membranes represent an emerging solution that can combine photocatalytic and electrocatalytic degradation of contaminants along with molecular sieving. Herein, macro-porous photo-electro catalytic membranes were prepared using conductive and porous stainless steel metal membranes decorated with nano coatings of semiconductor photocatalytic metal oxides (TiO2 and ZnO) via atomic layer deposition, producing highly conformal and stable coatings. The metal - semiconductor junction between the stainless steel membranes and photocatalysts provides Schottky - like characteristics to the coated membranes. The PEC membranes showed induced hydrophilicity from the nano-coatings and enhanced electro-chemical properties due to the Schottky junction. A high electron transfer rate was also induced in the coated membranes as the photocurrent efficiency increased by 4 times. The photo-electrocatalytic efficiency of the TiO2 and ZnO coated membranes were demonstrated in batch and cross flow filtration reactors for the degradation of persistent organic pollutant solution, offering increased degradation kinetic factors by 2.9 and 2.3 compared to photocatalysis and electrocatalysis, respectively. The recombination of photo-induced electron and hole pairs is mitigated during the photo-electrocatalytic process, resulting in an enhanced catalytic performance. The strategy offers outstanding perspectives to design stimuli-responsive membrane materials able to sieve and degrade simultaneously toxic contaminants towards greater process integration and self-cleaning operations.
