Raw and Pre-Treated Styrene Butadiene Rubber (SBR) Dust as a Partial Replacement for Natural Sand in Mortars.

The circular economy (CE) is widely known for its emphasis on reducing waste and maximizing the use of resources by reusing, recycling, and repurposing materials to create a sustainable and efficient system. The CE is based on 3R-reuse, reduce, and recycle. The aim of this article is to use styrene butadiene rubber dust (SBR) in building material, constituting secondary waste in the production of SBR, which is currently disposed of as landfill. SBR is partly intended to replace the natural raw material sand. The purpose of the final material is to use it for its light weight, insulating properties, or ability to absorb vibrations and sounds. Various shares of SBR dust in mortars were tested. Some of the mortars used SBR thermal pre-treatment at temperatures of 200, 275, and 350 °C. The strength and SEM results are presented. The best pre-treatment for SBR dust is thermal treatment at 275 °C. The maximum usage of rubber dust with thermal treatment is 60% as a sand substitute. The novel finding of this study is the possibility to use more than 30% rubber dust (as a substitute for sand) thanks to pre-treatment, whereby 30% is a common maximum ratio in mortars.

The Effect of Mineral Wool Fiber Additive on Several Mechanical Properties and Thermal Conductivity in Geopolymer Binder.

The article discusses the effect of additives of waste mineral wool fibers on geopolymer binder. This is an important study in terms of the possibility of recycling mineral wool waste. The paper describes an effective method for pulverizing the wool and the methodology for forming geopolymer samples, labeled G1 for glass-wool-based geopolymer and G2 for stone-wool-based geopolymer. The compressive and flexural strengths and thermal conductivity coefficient of the geopolymer with the addition of mineral fibers were determined. The key element of the article is to verify whether the addition of mineral wool fibers positively affects the properties of the geopolymer. The results obtained prove that the addition of fibers significantly improves the flexural strength. For the G1 formulation, the ratio of compressive strength to flexural strength is 18.7%. However, for G2 samples, an even better ratio of compressive strength to flexural strength values of 26.3% was obtained. The average thermal conductivity coefficient obtained was 1.053 W/(m·K) for the G1 series samples and 0.953 W/(m·K) for the G2 series samples. The conclusions obtained show a correlation between the porosity and compressive strength and thermal conductivity coefficient. The higher the porosity, the better the thermal insulation of the material and the weaker the compressive strength.

Recycle Option for Municipal Solid Waste Incineration Fly Ash (MSWIFA) as a Partial Replacement for Cement in Mortars Containing Calcium Sulfoaluminate Cement (CSA) and Portland Cement to Save the Environment and Natural Resources.

Reduction of emissions, energy consumption, and use of substitutes for natural resources is an element of sustainable development and the circular economy. Cement production is a process with a high carbon footprint; therefore, minimizing the use of this material has a significant impact on reducing environmental costs. A substitute for cement is municipal solid waste incineration fly ash (MSWIFA). The article presents a method of making an eco-concrete with the use of municipal solid waste incineration hazardous fly ash. The use of secondary waste for the production of building materials additionally contributes to achieving climate neutrality established by the European Union and China. The article analyzes the physicochemical properties of various MSWIFAs, the amount and leachability of heavy metals, and selected elements from MSWIFA and concrete properties. The technical properties of mortars containing MSWIFA were investigated. Consistency is not affected by MSWIFA content, although the workability time is prolonged. Air entraining admixture efficiency is lowered, but the effect lasts longer. The initial setting time is prolonged, and the flexural and compressive strengths are decreased in early terms because of the zinc presence in MSWIFA. MSWIFA does not influence the water demand, volume stability of mortars, or microstructure of cement's hydration products.

Green Deal and Circular Economy of Bottom Ash Waste Management in Building Industry-Alkali (NaOH) Pre-Treatment.

This study aims to investigate the possibilities of municipal waste incineration bottom ash (MSWIBA) utilization in the construction sector. MSWIBA development fits into the European Green Deal, Sustainable Development Goals (SDGs), and the Circular Economy (CE). This manuscript describes current MSWIBA treatment such as solidification, ceramization, vitrification, chemical activation (NaOH, CaOH2, NA2SiO3 + NaOH, Na2CO3 + NaOH, NH4OH), acid treatment with diluted solutions (HCl, H2SO4), chemical stabilization (FeSO4, PO43-), chelation, etc. For the purpose of comparative research, MSWIBA before valorization, after valorization, and after NaOH pre-treatment was investigated. In terms of their physico-chemical properties, the tested samples were examined. Three kinds of MSWIBA were used as a substitute for 30% of cement in mortars. The mortars were tested for 28-day strength. Leachability tests were performed in acid, aggressive, alkali, and neutral water environments. Life Cycle Assessment (LCA) analysis was carried out, which presented the environmental benefits of MSWIBA management in construction.

The Influence of the Acceleration Admixture Type and Composition of Cement on Hydration Heat and Setting Time of Slag Blended Cement.

This article presents recent research on cements containing GGBFS and their modifications with accelerating admixtures. The initial setting time and hydration heat evolution results are presented for cement CEM II/B-S and CEM III/A manufactured with three Portland clinkers of various phase compositions. The research was carried out at 8 °C and 20 °C. The main objective is to assess the behavior of blended cements in cooperation with modern admixtures that contain nucleation seeds. The authors aimed to compare and evaluate different methods to reduce setting time, namely, the effects of temperature, the specific surface area of cement and GGBFS, the type of Portland clinker, the content of GGBFS, and presence of accelerators. Many of these aspects appear in separate studies, and the authors wanted a more comprehensive coverage of the subject. Those methods of reducing the setting time can be ranked: the most effective is to increase the temperature of the ingredients and the surroundings, the second is to reduce the GGBFS content in cement, and the use of accelerators, and the least effective is the additional milling of Portland clinker. However, of these methods, only the use of accelerators is acceptable in terms of sustainability. Prospective research is a detailed study on the amounts of C-S-H phase and portlandite to determine the hydration rate.

The Comparison of the Environmental Impact of Waste Mineral Wool and Mineral in Wool-Based Geopolymer.

Waste generated in fine wool production is homogeneous and without contamination, which increases its chances of reuse. Waste mineral wool from demolition sites belongs to the specific group of waste. However, the storage and collection require implementing restrictive conditions, such as improper storage of mineral wool, which is highly hazardous for the environment. The study focuses on the leachability of selected pollutants (pH, Cl-, SO42-) and heavy metals (Ba, Co, Cr, Cu, Ni, Pb, Zn) from the waste mineral wool. As a solution to the problem of storing mineral wool waste, it was proposed to process it into wool-based geopolymer. The geopolymer, based on mineral wool, was also assessed regarding the leaching of selected impurities. Rock mineral wool is very good for geopolymerisation, but the glass wool needs to be completed with additional components rich in Al2O3. The research involved geopolymer prepared from mineral glass wool with bauxite and Al2O3. So far, glass wool with the mentioned additives has not been tested. An essential aspect of the article is checking the influence of wool-based geopolymer on the environment. To investigate the environmental effects of the wool-based monolith and crushed wool geopolymers were compared. Such research has not been conducted so far. For this purpose, water extracts from fragmented geopolymers were made, and tests were carried out following EN 12457-4. There is no information in the literature on the influence of geopolymer on the environment, which is an essential aspect of its possible use. The research results proved that the geopolymer made on the base of mineral wool meets the environmental requirements, except for the pH value. As mentioned in the article, the geopolymerisation process requires the dissolution of the starting material in a high pH (alkaline) solution. On the other hand, the pH minimum 11.2 value of fresh geopolymer binder is required to start geopolymerisation. Moreover, research results analysed in the literature showed that the optimum NaOH concentration is 8 M. for the highest compressive strength of geopolymer. Therefore, the geopolymer strength decreases with NaO concentration in the NaOH solution. Geopolymers glass wool-based mortars with Al2O3 obtained an average compressive strength of 59, the geopolymer with bauxite achieved about 51 MPa. Thus, Al2O3 is a better additional glass wool-based geopolymer than bauxite. The average compressive strength of rock wool-based geopolymer mortar was about 62 MPa. The average compressive strength of wool-based geopolymer binder was about 20-25 MPa. It was observed that samples of geopolymers grout without aggregate participation are characterised by cracking and deformation.

Impact of Surfactant and Calcium Sulfate Type on Air-Entraining Effectiveness in Concrete.

The paper presents the evaluation of the influence of calcium sulfate on the air void microstructure in concrete and its action mechanism depending on the character of the air-entraining agent. Gypsum dehydration has been previously proven to negatively influence the air void structure of air-entrained concrete. Ettringite, nucleating from tricalcium aluminate and calcium sulfate, influences the adsorption and mode of action of anionic-based polycarboxylate ether admixtures. The authors suspected the admixture's air-entraining mechanism was also affected by these characteristics. Gypsum dehydration was confirmed to influence the air void structure. In the case of the anionic surfactant, the content of air bubbles smaller than 300 µm was lower compared to cement with gypsum and hemihydrate. On the other hand, the content of air voids with a diameter up to 60 µm, which are the most favorable, was higher. The results obtained led to the conclusion that the mechanism of air entrainment was twofold, and in most cases occurred through the lowering of surface tension and/or through the adsorption of surfactant on cement grains. The adsorptive mechanism was proved to be more effective in terms of the total air content and the structure of the air void system. The results and conclusions of the study provide guidelines to determine the proper surfactant type to reduce the risk of improper air entrainment of concrete, and emphasize the importance of gypsum dehydration of cement in the process of air entrainment.

Microstructure of CEM II/B-S Pastes Modified with Set Accelerating Admixtures.

The presented paper aims to describe the influence of accelerating admixtures on the properties and microstructure of cement pastes and mortars. Blended slag cement CEM II/B-S containing two different clinkers (differing amounts of siliceous and aluminous phases) and four types of accelerators (calcium nitrate, sodium hydroxide, cement kiln dust, and crystal seeds) were used in research. Compressive strength tests (after 12, 24, 48 h of curing), Scanning Electron Microscope (SEM) observations together with an Energy Dispersive Spectroscopy (EDS) analysis, Mercury Intrusion Porosimetry (MIP) tests, and X-ray diffraction (XRD) analysis were conducted. Results have shown that SEM and EDS examination of the microstructure of cement pastes modified with accelerating admixtures at the observed points did not reveal differences that would be sufficient to explain the changes in compressive strength. Still, the increase in amorphous phase content indicates a faster hydration reaction rate for all pastes modified with accelerating admixture. It is backed up also by lower non-hydrated compounds content. All admixtures accelerate the hydration reaction of calcium silicate phases of cement, but only NaOH and cement kiln dust (CKD) influence the aluminate phase reaction rate. The pore volume is independent of the clinker type, while the pore size distribution is not.

Analysis of the Possibility of Using Slags from the Thermal Treatment of Municipal Waste as Potential Component of Cement-Case Study.

In Europe there are nearly 500 incinerators. There are over 2000 of them in the world. It is estimated that the combustion of 1 ton (Mg) of waste produces about 250-300 kg of slag. Due to the large amounts of this waste, the construction industry's demand for raw materials and the reduction of CO2 emissions, research was undertaken to use slags as a cement component. The problem was complex because slags generated in the thermal treatment of municipal waste have different chemical compositions and physical properties and contain variable amounts of impurities. The choice of chemical analyses of slag was dictated by the potential influence on the properties of cement mortars. The total moisture of raw slag (4-10%), the bulk density (600-1267 kg/m3) and the specific surface after grinding (over 3000 cm2/g) were determined. The pH (11.9) and the content of sulphates (3.5% by weight), chlorides (0.3% by weight) and selected heavy metals (Cd, Cu, Fe, Mn, Zn, Pb) were measured in the aqueous extract. The obtained results of the washing test were compared with the values resulting from the currently binding legal regulations. In the next step, cement mortars with 30% addition of tested slags were designed and made. The article presents the results of compressive strength tests, which were compared with the results of samples without the addition of slag. The addition of slag to the cement mortar decreased S_MSWI 1 by 64% and S_MSWI 2 by 31%. The high loss of strength and the swelling of the S_MSWI 1 test led to the activation of the NaOH slag. In the endurance test, an increase from 16 to 32 MPa was recorded. Preliminary studies show that the addition of slag in the cement mortar allows obtaining the strength at the level of 30-32 MPa.

Impact of Self-Compacting Concrete Admixtures on Frost Resistance and Compressive Strength-Commensurability of Frost Resistance Criteria.

The article presents the results of original and relevant tests from the point of view of using self-compacting concrete admixtures, especially their compatibility with the cement and mutual compatibility in the case of using several admixtures in one mixture. The research contributes to the recognition of the effect of an unintentionally air-entraining superplasticiser (SP), anti-foam (AFA), viscosity-modifying (VMA) and air-entraining (AEA) admixtures on the internal frost resistance and compressive strength of self-compacting concrete. Positive and undesirable effects of the combined use of several admixtures in this area have not been the subject of extensive analyses and publications so far. Superplasticiser, which unintentionally introduced a large amount of air to the concrete mixture, had a negative effect on the strength of the concrete and a positive effect on frost resistance. The addition of AFA to such concrete did not change the strength but worsened the values of the parameters estimating frost resistance. The AEA admixture resulted in a decrease in the strength of concrete but contributed to a change in the tendency to weaken the frost resistance observed in non-air-entrained concrete. The article also deals with the problem of compliance of the frost resistance criteria estimated upon various measures. It may be disturbing that finding frost resistance based on one criterion does not always mean frost resistance on another criterion. The discrepancies can be significant and misleading.

Use of Slag from the Combustion of Solid Municipal Waste as A Partial Replacement of Cement in Mortar and Concrete.

In Europe, the use of wastes in the cement and construction industry follows the assumptions of sustainability and the idea of circular economy. At present, it is observed that cement plants introduce wastes to the cement in the form of so-called mineral additives. The most often used mineral additives are: fly ash with silica fume, granulated blast furnace slag and silica fume. The use of mineral additives in the cement is related to the fact that the use of the most expensive component of cement-Portland cement clinker-is limited. The purpose of the article is a preliminary evaluation of the suitability of slag from the municipal solid waste incineration plant for its use as a replacement of cement. In this article, slag from the municipal solid waste incineration (MSWI) replaces cement in the quantity of 30%, and presents the content of oxides and elements of slag from the MSWI. The obtained results are compared to the requirements that the crushed and granulated blast furnace slag need to meet to be suitable for use as an additive of type II to the concrete. The conducted analyses confirmed that the tested slag meets the requirements for the granulated blast furnace slag as an additive to the concrete in the following parameters: CaO ≤ 18.0%, SO3 ≤ 2.5% and Cl ≤ 0.1%. At the same time, mechanical features were tested of the designed mortars which consisted of a mixture of Portland cement (CEM I) with 30% of slag admixture. The designed mortar after 28 days of maturing reached a compressive strength of 32.0 MPa, and bending strength of 4.0 MPa. When compared to the milled granulated blast furnace slag (GBFS), the obtained values are slightly lower. Furthermore, the hardened mortars were subject to a leachability test to check the impact on the environment. Test results showed that the aqueous extracts from mixtures with 30% of slag admixtures slightly exceed the limits and do not pose a sufficiant threat to the environment as to eliminate the MSWI slag from economical use.