ABSTRACT
Three-dimensional (3D) printer-based self-healing capsules, embedded in cement composites, were proposed to heal cracks, as they allow for various structural designs of capsules, repeatable fabrication, and strength analysis. Out of many 3D printing methods, such as fusion deposition modeling (FDM), powder layer fusion, and PolyJet printing, FDM was used to design, analyze, and produce new self-healing capsules, which are widely used due to their high-speed, low-cost, and precise manufacturing. However, the PLA extruded in the FDM had low adhesion energy between stacked layers, which caused a degradation of the performance of the self-healing capsule, because it had different strengths depending on the angle between the stacked layers and the applied load within the concrete structure. Therefore, in this paper, specimens were produced, in accordance with ASTM specifications, using the FDM PLA method, and mechanical properties were obtained through tensile, shear, and compression tests. Additionally, the isotropic fracture characteristics of the four types of capsules were analyzed through finite element method analysis. Subsequently, the 3D-printed capsules were produced, and the fracture strength was analyzed in the x, y and z directions of the applied load through a compression test. As a result, the newly proposed capsule design was verified to have an isotropic fracture strength value of 1400% in all directions compared to conventional spherical thin film capsules.
ABSTRACT
In the concrete industry, various R&D efforts have been devoted to self-healing technology, which can maintain the long-term performance of concrete structures, which is important in terms of sustainable development. Cracks in cement composites occur and propagate because of various internal and external factors, reducing the composite's stability. Interest in "self-healing" materials that can repair cracks has led researchers to embed self-healing capsules in cement composites. Overcoming the limitations of polymer capsules produced by chemical manufacturing methods, three-dimensional (3D) printing can produce capsules quickly and accurately and offers advantages such as high material strength, low cost, and the ability to fabricate capsules with complex geometries. We performed structural analysis simulations, experimentally evaluated the mechanical properties and solubility of poly(lactic acid) (PLA) capsules, and examined the effect of the capsule wall thickness and printing direction on cement composites embedded with these capsules. Thicker capsules withstood larger bursting loads, and the capsule rupture characteristics varied with the printing angle. Thus, the capsule design parameters must be optimized for different environments. Although the embedded capsules slightly reduced the compressive strength of the cement composites, the benefit of the encapsulated self-healing agent is expected to overcome this disadvantage.
