On Developing a Hydrophobic Rubberized Cement Paste.

It is well known that most cement matrix materials are hydrophilic. For structural materials, hydrophilicity is harmful because the absorption of water will induce serious damage to these materials. In this study, crumb rubber was pretreated by partial oxidation and used as an additive to develop a hydrophobic rubberized cement paste. The pretreated crumb rubber was investigated using Fourier-transform infrared spectrometry (FT-IR) to understand the function groups on its surface. The pyrolysis oil adsorbed on the surface of the crumb rubber was observed by FT-IR and nuclear magnetic resonance (NMR) spectroscopy. A colloid probe with calcium silicate hydrate (C-S-H) at the apex was prepared to measure the intermolecular interaction forces between the crumb rubber and the C-S-H using an atomic force microscope (AFM). Pure cement paste, cement paste with the as-received crumb rubber, and cement paste with pretreated crumb rubber were prepared for comparison. FT-IR, X-ray diffraction (XRD), and scanning electron microscopy (SEM) were used to understand the microstructure of the pastes. The static contact angle was used as the index of the hydrophobicity of the pastes. Experimental results showed that the hardened cement paste containing partially oxidized crumb rubber had excellent hydrophobic properties with an insignificant reduction in the compressive strength.

Application of Crumb Rubber in Cement-Matrix Composite.

Many studies have used rubber as an additive to form a cement-matrix composite (rubcrete). However, rubcrete has a lower mechanical strength than standard concrete. To improve the properties of rubcrete, this study performed surface modifications on crumb rubber through a partial oxidization reaction. The optimal ratio of air to nitrogen was determined by experiments to be 1:4. Fourier transform infrared spectroscopy (FT-IR) was used to identify the functional groups on the surface of the crumb rubber. A colloidal probe of calcium silicate hydrate (C⁻S⁻H) was prepared, and the intermolecular interactions between the rubber and the C⁻S⁻H were measured using an atomic force microscope (AFM). The experimental results showed that the partially oxidized crumb rubber contained more hydrophilic S⁻O bonds. The intermolecular force between C⁻S⁻H and treated rubber increased by 23% compared to the force between the original rubber and C⁻S⁻H. The compressive strength of the hardened cement paste (56 days) with the treated crumb rubber increased 50% in comparison with that of the hardened cement paste with the as-received crumb rubber.

Recovery of cutting fluids and silicon carbide from slurry waste.

The wafer slicing process generates large amounts of slurry waste. The recovery of cutting oil and abrasives from slurry waste can reduce both the cost and environmental damage. A process combining magnetic precipitation and flocculation was developed for the recovery of cutting oil. A magnetic precipitation tank was employed for storage of the slurry and acceleration of the settlement of suspended particles. The larger particles further aggregate upon adding a non-aqueous flocculant comprising polyacrylamide (PAM) and ethylene glycol (EG). The recycled oil product is obtained by centrifugation and bag filtration. The physical properties and wafer dicing tests indicate that the recycled oil is qualified. Wafer manufacturers can thus reduce costs by using this process to produce recycled oil. A magnetic reactor with alkaline aqueous successfully recycled the SiC powder from the slurry waste by converting all the silicon species into sodium silica for further use. The results demonstrate that the magnetic reactor is able to remove most metal species and that the alkaline aqueous medium can recover all the Si substances in a sodium silicate solution, also called water glass.

The Effect of Radiative Cooling on Reducing the Temperature of Greenhouses.

Currently, greenhouses are widely used for the cultivation of various crops. However, in tropical and subtropical regions, undesired near-infrared radiation (NIR) causes heat loads inside the greenhouse. Recent works have demonstrated that radiative cooling, releasing energy via radiative heat exchange where the heat is dumped directly into outer space, can be achieved by using silica particles designed to emit in the infrared atmospheric transparency window. The purpose of this study is to improve the plastic greenhouse cladding to regulate the temperature inside the greenhouse, mainly by passive cooling. Low-density-polyethylene (LDPE)-based formulations with anti-fogging agent, UV stabilizer, and silica particles were prepared by the melt blending technique and were formed into a double film by extrusion molding. Experimental results showed that under 35 °C ambient conditions, the inner temperature of the simulated greenhouse with the newly developed cladding was 4 to 5 °C less than that of the greenhouse with the commercial agricultural polyethylene (PE) film.

On the Morphology of the SDS Film on the Surface of Borosilicate Glass.

Surfactant films on solid surfaces have attracted much attention because of their scientific interest and applications, such as surface treatment agent, or for micro- or nano-scale templates for microfluidic devices. In this study, anionic surfactant sodium dodecyl sulfate (SDS) solutions with various charged inorganic salts was spread on a glass substrate and dried to form an SDS thin film. Atomic force microscopy (AFM) was employed to observe the micro-structure of the SDS thin film. The effects of inorganic salts on the morphology of the SDS film were observed and discussed. The results of experiments demonstrated that pure SDS film formed patterns of long, parallel, highly-ordered stripes. The existence of the inorganic salt disturbed the structure of the SDS film due to the interaction between the cationic ion and the anionic head groups of SDS. The divalent ion has greater electrostatic interaction with anionic head groups than that of the monovalent ion, and causes a gross change in the morphology of the SDS film. The height of the SDS bilayer measured was consistent with the theoretical value, and the addition of the large-sized monovalent ion would lead to lowering the height of the adsorbed structures.

Improving rubber concrete by waste organic sulfur compounds.

In this study, the use of crumb tyres as additives to concrete was investigated. For some time, researchers have been studying the physical properties of concrete to determine why the inclusion of rubber particles causes the concrete to degrade. Several methods have been developed to improve the bonding between rubber particles and cement hydration products (C-S-H) with the hope of creating a product with an improvement in mechanical strength. In this study, the crumb tyres were treated with waste organic sulfur compounds from a petroleum refining factory in order to modify their surface properties. Organic sulfur compounds with amphiphilic properties can enhance the hydrophilic properties of the rubber and increase the intermolecular interaction forces between rubber and C-S-H. In the present study, a colloid probe of C-S-H was prepared to measure these intermolecular interaction forces by utilizing an atomic force microscope. Experimental results showed that rubber particles treated with waste organic sulfur compounds became more hydrophilic. In addition, the intermolecular interaction forces increased with the adsorption of waste organic sulfur compounds on the surface of the rubber particles. The compressive, tensile and flexural strengths of concrete samples that included rubber particles treated with organic sulfur compound also increased significantly.

Use of waste rubber as concrete additive.

For resource reutilization, scrap tyres have long been investigated as an additive to concrete to form 'Rubcrete' for various applications and have shown promising results. However, the addition of rubber particles leads to the degradation of physical properties, particularly, the compressive strength of the concrete. In this study, a theoretical model was proposed to shed light on the mechanisms of decrease in compressive strength due to the addition of rubber particles as well as improvement in compressive strength through modification of particle surfaces. The literature suggests that the compressive strength can be improved by soaking the rubber particles in alkaline solution first to increase the inter-phase bonding between the rubber particles and cement. Instead, we discovered that the loss in compressive strength was due to local imperfections in the hydration of cement, induced by the addition of heterogeneous and hydrophobic rubber particles. Microscopic studies showed that the rubber particles disturbed the water transfer to create channels, which were prone to cracking and led to a loss in the compressive strength. Unexpectedly, no cracking was found along the surfaces of the rubber particles, indicating that the bonding strength between the rubber particles and cement phases was not the critical factor in determining the compressive strength. Therefore, a theoretical model was proposed to describe the water transfer in the Rubcrete specimens to explain the experimental data. In the model, the local water available for hydration (Q) is: Q = -A(slv)/6piv, where Q, A(slv), and v are mass flow rate (kg s(-1)), Hamaker constant (J), and dynamic viscosity (m2 s(-1)), respectively. By maximizing the quantity Q and, in turn, the Hamaker constant A(slv), the compressive strength could be improved. The Hamaker constant A(slv) for water film on rubber particle surfaces was smaller than that for the hydrated cement particles; the water transfer rate was lower in the presence of rubber particles because the Hamaker constant A(slv) for water film on rubber particle surfaces was smaller than that on the hydrated cement particles. Thus, the compressive strength of Rubcrete could be improved by increasing the Hamaker constant of the system. This was achieved by increasing the refractive indices of the solids (n(s)). The refractive indices of materials increase with increases in functional groups, such as OH and SH on the surface. The model provided a possible mechanism for the efficacy of treating rubber particles with NaOH in improving the compressive strength. By using NaOH solution treatment, an oxygen-containing OH group was formed on the rubber surface to increase the Hamaker constant of the system, leading to higher compressive strength. Based on this mechanism, a novel method for modification of the rubber particles was also proposed. In this process, the rubber particles were partially oxidized with hot air/steam in a fluidized bed reactor to produce the hydrophilic groups on the surface of the particles. Preliminary results obtained so far are promising in accordance with the theory.

Regenerable adsorbent for removing ammonia evolved from anaerobic reaction of animal urine.

The waste gas evolved from biodegradation of animal urine contains ammonia causing environmental concerns. A new and effective method for removing ammonia from such waste gas using reactive adsorption is presented. In the process, activated carbon impregnated with H2SO4(H2SO4/C) is employed. Ammonia in the waste gas reacts with H2SO4 on the adsorbent instantaneously and completely to form (NH4)2SO4. The H2SO4/C adsorbent is high in NH3 adsorption capacity and regenerable. The NH3 removal capacity of this regenerable adsorbent is more than 30 times that of the adsorbents used normally in the industry. The spent H2SO4/C is regenerated by flowing low-pressure steam through the adsorbent bed to remove the (NH4)2SO4 from the adsorbent. The regeneration by-product is concentrated (NH4)2SO4 solution, which is a perfect liquid fertilizer for local use. Re-soaking the activated carbon with H2SO4 solution rejuvenates the activity of the adsorbent. Thus the H2SO4/C can be reused repeatedly. In the mechanism of this reactive adsorption process, trace of H2O in the waste gas is a required, which lends itself to treating ammonia gas saturated with moisture from biodegradation of animal urine.