Three Shaft Industrial Gas Turbine Transient Performance Analysis.

The power demand from gas turbines in electrical grids is becoming more dynamic due to the rising demand for power generation from renewable energy sources. Therefore, including the transient data in the fault diagnostic process is important when the steady-state data are limited and if some component faults are more observable in the transient condition than in the steady-state condition. This study analyses the transient behaviour of a three-shaft industrial gas turbine engine in clean and degraded conditions with consideration of the secondary air system and variable inlet guide vane effects. Different gas path faults are simulated to demonstrate how magnified the transient measurement deviations are compared with the steady-state measurement deviations. The results show that some of the key measurement deviations are considerably higher in the transient mode than in the steady state. This confirms the importance of considering transient measurements for early fault detection and more accurate diagnostic solutions.

Design Optimization of a Gas Turbine Engine for Marine Applications: Off-Design Performance and Control System Considerations.

This paper addresses a design optimization of a gas turbine (GT) for marine applications. A gain-scheduling method incorporating a meta-heuristic optimization is proposed to optimize a thermodynamics-based model of a small GT engine. A comprehensive control system consisting of a proportional integral (PI) controller with additional proportional gains, gain scheduling, and a min-max controller is developed. The modeling of gains as a function of plant variables is presented. Meta-heuristic optimizations, namely a genetic algorithm (GA) and a whale optimization algorithm (WOA), are applied to optimize the designed control system. The results show that the WOA has better performance than that of the GA, where the WOA exhibits the minimum fitness value. Compared to the unoptimized gain, the time to reach the target of the power lever angle is significantly reduced. Optimal gain scheduling shows a stable response compared with a fixed gain, which can have oscillation effects as a controller responds. An effect of using bioethanol as a fuel has been observed. It shows that for the same input parameters of the GT dynamics model, the fuel flow increases significantly, as compared with diesel fuel, because of its low bioethanol heating value. Thus, a significant increase occurs only at the gain that depends on the fuel flow.

The Effect of Physical Faults on a Three-Shaft Gas Turbine Performance at Full- and Part-Load Operation.

A gas path analysis approach of dynamic modelling was used to examine the gas turbine performance. This study presents an investigation of the effect of physical faults on the performance of a three-shaft gas turbine at full-load and part-load operation. A nonlinear steady state performance model was developed and validated. The datasheet from the engine manufacturer was used to gather the input and validation data. Some engineering judgement and optimization were used. Following validation of the engine performance model with the engine manufacturer data using physical fault and component health parameter relationships, physical faults were implanted into the performance model to evaluate the performance characteristics of the gas turbine at degradation state at full- and part-load operation. The impact of erosion and fouling on the gas turbine output parameters, component measurement parameters, and the impact of degraded components on another primary component of the engine have been investigated. The simulation results show that the deviation in the output parameters and component isentropic efficiency due to compressor fouling and erosion is linear with the load variation, but it is almost nonlinear for the downstream components. The results are discussed following the plots.

Predicting the Performance Deterioration of a Three-Shaft Industrial Gas Turbine.

The gas turbine was one of the most important technological developments of the early 20th century, and it has had a significant impact on our lives. Although some researchers have worked on predicting the performance of three-shaft gas turbines, the effects of the deteriorated components on other primary components and of the physical faults on the component measurement parameters when considering the variable inlet guide valve scheduling and secondary air system for three-shaft gas turbine engines have remained unexplored. In this paper, design point and off-design performance models for a three-shaft gas turbine were developed and validated using the GasTurb 13 commercial software. Since the input data were limited, some engineering judgment and optimization processes were applied. Later, the developed models were validated using the engine manufacturer's data. Right after the validation, using the component health parameters, the physical faults were implanted into the non-linear steady-state model to investigate the performance of the gas turbine during deterioration conditions. The effects of common faults, namely fouling and erosion in primary components of the case study engine, were simulated during full-load operation. The fault simulation results demonstrated that as the severity of the fault increases, the component performance parameters and measurement parameters deviated linearly from the clean state. Furthermore, the sensitivity of the measurement parameters to the fault location and type were discussed, and as a result they can be used to determine the location and kind of fault during the development of a diagnosis model.

Transient Behavior in Variable Geometry Industrial Gas Turbines: A Comprehensive Overview of Pertinent Modeling Techniques.

Generally, industrial gas turbines (IGT) face transient behavior during start-up, load change, shutdown and variations in ambient conditions. These transient conditions shift engine thermal equilibrium from one steady state to another steady state. In turn, various aero-thermal and mechanical stresses are developed that are adverse for engine's reliability, availability, and overall health. The transient behavior needs to be accurately predicted since it is highly related to low cycle fatigue and early failures, especially in the hot regions of the gas turbine. In the present paper, several critical aspects related to transient behavior and its modeling are reviewed and studied from the point of view of identifying potential research gaps within the context of fault detection and diagnostics (FDD) under dynamic conditions. Among the considered topics are, (i) general transient regimes and pertinent model formulation techniques, (ii) control mechanism for part-load operation, (iii) developing a database of variable geometry inlet guide vanes (VIGVs) and variable bleed valves (VBVs) schedules along with selection framework, and (iv) data compilation of shaft's polar moment of inertia for different types of engine's configurations. This comprehensive literature document, considering all the aspects of transient behavior and its associated modeling techniques will serve as an anchor point for the future researchers, gas turbine operators and design engineers for effective prognostics, FDD and predictive condition monitoring for variable geometry IGT.