ABSTRACT
The aim of this study was to determine whether process hygiene in the beverage industry could be improved by applying new coating techniques to process surfaces. Photocatalytic titanium dioxide (TiO(2)) and hydrophobic coatings applied to stainless steel with or without added antimicrobial compounds were studied in laboratory attachment tests and in a 15-month process study. No clear reductions in numbers of attached microbes were obtained with photocatalytic coatings, except for coatings to which silver had been added. These TiO(2)+Ag coatings reduced microbial coverage in laboratory studies and in some process samples. Hydrophobic coatings reduced the area coverage of microorganisms in 4-h laboratory studies but did not affect colony counts in laboratory or process studies. The surfaces had changed from hydrophobic into hydrophilic during the process study. The coatings did not mechanically fully withstand process conditions; part of the hydrophobic coatings had peeled off, most of the precipitated Ag had dissolved, and some of the TiO(2) coatings were damaged. In conclusion, functional coatings have potential for reducing microbial loads on beverage industry surfaces, but these coatings need further development.
Subject(s)
Anti-Bacterial Agents/pharmacology , Bacteria/drug effects , Beverages/microbiology , Disinfection/methods , Stainless Steel/chemistry , Bacteria/growth & development , Biofilms , Colony Count, Microbial , Consumer Product Safety , Food-Processing Industry/standards , Humans , Hydrophobic and Hydrophilic Interactions , Microbial Sensitivity Tests , Silver/pharmacology , Surface Properties , Titanium/pharmacology , Zinc/pharmacologyABSTRACT
A model was developed to describe layer buildup on a two-layered substrate during dip-coating. In this model, the growth rate can be used to estimate the permeability of the cast layer. Layers of submicron alumina were dip-coated onto the asymmetric porous substrate to evaluate the model. The layer buildup and properties were studied with different slip additives. Slips were deflocculated with nitric acid or sodium poly(methacrylic acid) (Na-PMAA) to achieve electrostatic or electrosteric stabilization. Properties of the slips with electrostatic stabilization were varied with poly(vinyl alcohol) (PVA) concentration. Properties of the slips with electrosteric stabilization were varied with Na-PMAA concentration. PVA addition decreased the growth rate of the layer by reducing capillary pressure and increasing the viscosity of the filtrate. Electrostatic stabilization of the slip with PVA addition also led to almost complete deflocculation and a rather high density of layers. Na-PMAA addition led to fast growth of the layer. Na-PMAA addition increased the capillary pressure and had a minor effect on the viscosity of the liquid phase. Na-PMAA addition led to an incomplete dispersion of particles and therefore a high porosity of layers. Permeability values of coated layers obtained from the model were compared with permeability values predicted by the Kozeny-Carman equation. In the case of complete deflocculation of the slip, the permeability values estimated with the model correlated reasonably well with the predicted values. Incomplete deflocculation led to higher permeability values than predicted by the Kozeny-Carman equation. Copyright 2000 Academic Press.
ABSTRACT
Sol-gel-derived SiO2 and CaO-P2O5-SiO2 have been shown to be bioactive and bone bonding. In this study bioactive sol-gel-derived SiO2 and CaO-P2O5-SiO2 systems were tested for in in vitro bioactivity. The calcined ceramic monoliths were immersed in a simulated body fluid and analyzed to follow the hydroxyapatite formation on the ceramic surface. Apatite-forming ability was investigated in terms of structural changes by changing the composition and the preparation method. The role of Ca and P dopants in the substrate structure is complicated, and careful characterization is needed. The composition and structure together determine the in vitro bioactivity. The pore structure was analyzed using N2-adsorption/desorption isotherms. The results indicate that a great mesopore volume and a wide mesopore size distribution favor hydroxycarbonate apatite nucleation and a great surface area is not needed. The performed preparation process for silica in a basic environment provides a convenient way to prepare a mesoporous material.
