ABSTRACT
Cement-based materials are susceptible to internal cracks during service, leading to a reduction in their durability. Microcapsules can effectively self-repair cracks in cement-based materials. In this study, novel electromagnetic-induced rupture microcapsules (DWMs) were prepared by using the melt dispersion method with Fe3O4 nano-particles/polyethylene wax as the shell and epoxy resin as the repairing agent. The core fraction, compactness, particle size distribution, morphology, and chemical structure of DWMs were characterized. DWMs were subsequently incorporated into the mortar to measure the pore size distribution, compressive strength recovery, and maximum amplitudes of the pre-damaged mortar after self-repairing. DWMs were also evaluated for their ability to self-repair cracks on mortar surfaces. The results showed that the core fraction, remaining weight (30 days), and mean size of DWMs were 72.5%, 97.6 g, and 220 µm, respectively. SEM showed that the DWMs were regular spherical with a rough surface and could form a good bond with cement matrix. FTIR indicated that the epoxy resin was successfully encapsulated in the Fe3O4 nano-particles/polyethylene wax. After 15 days of self-repairing, the harmful pore ratio, compressive strength recovery, and maximum amplitude of the pre-damaged mortars were 48.97%, 91.9%, and 24.03 mV, respectively. The mortar with an initial crack width of 0.4-0.5 mm was self-repaired within 7 days. This indicated that the incorporation of DWMs can improve the self-repair ability of the mortar. This work is expected to provide new insights to address the mechanism of microcapsule rupture in self-repairing cement-based materials.
ABSTRACT
As an intelligent material, microcapsules can efficiently self-heal internal microcracks and microdefects formed in cement-based materials during service and improve their durability. In this paper, microcapsules of nano-CaCO3/ceresine wax composite shell encapsulated with E-44 epoxy resin were prepared via the melt condensation method. The core content, compactness, particle size distribution, morphologies, chemical structure and micromechanical properties of microcapsules were characterized. The results showed that the encapsulation ability, mechanical properties and compactness of microcapsules were further improved by adding nano-CaCO3 to ceresine wax. The core content, elastic modulus, hardness and weight loss rate (60 days) of nano-CaCO3/ceresine wax composite shell microcapsules (WM2) were 80.6%, 2.02 GPA, 72.54 MPa and 1.6%, respectively. SEM showed that WM2 was regularly spherical with a rough surface and sufficient space inside the microcapsules to store the healing agent. The incorporation of WM2 to mortar can greatly improve the self-healing ability of mortar after pre-damage. After 14 days of self-healing, the compressive strength recovery rate, proportion of harmful pores and chloride ion diffusion coefficient recovery rate increased to 90.1%, 45.54% and 79.8%, respectively. In addition, WM2 also has good self-healing ability for mortar surface cracks, and cracks with initial width of less than 0.35 mm on the mortar surface can completely self-heal within 3 days.
