Effects of temperature and particle size on biomass torrefaction in a slot-rectangular spouted bed reactor.

Sawdust particles of different sizes (0.25-0.5, 0.5-1.0 and 1.0-2.0mm) were torrefied in a continuous slot-rectangular spouted bed reactor. The effects of particle size and temperature were investigated on the properties of the torrefied product, such as proximate analysis, ultimate analysis, HHV, skeletal density, and energy yield. Temperature was the most important variable in the torrefaction process. Increasing the particle size led to more weight loss of sawdust and increased mass of the torrefied product remaining in the reactor. The ash content evolution of the torrefied product showed that its properties approached a steady state within 20min. The reduction in Sauter mean particles size was up to 20.3% and 28.2% for 0.25-0.5mm and 0.5-1.0mm sawdust, respectively.

Simulation of biomass-steam gasification in fluidized bed reactors: Model setup, comparisons and preliminary predictions.

A user-defined solver integrating the solid-gas surface reactions and the multi-phase particle-in-cell (MP-PIC) approach is built based on the OpenFOAM software. The solver is tested against experiments. Then, biomass-steam gasification in a dual fluidized bed (DFB) gasifier is preliminarily predicted. It is found that the predictions agree well with the experimental results. The bed material circulation loop in the DFB can form automatically and the bed height is about 1m. The voidage gradually increases along the height of the bed zone in the bubbling fluidized bed (BFB) of the DFB. The U-bend and cyclone can separate the syngas in the BFB and the flue gas in the circulating fluidized bed. The concentration of the gasification products is relatively higher in the conical transition section, and the dry and nitrogen-free syngas at the BFB outlet is predicted to be composed of 55% H2, 20% CO, 20% CO2 and 5% CH4.

Co-gasification of biosolids with biomass: Thermogravimetric analysis and pilot scale study in a bubbling fluidized bed reactor.

This work studied the feasibility of co-gasification of biosolids with biomass as a means of disposal with energy recovery. The kinetics study at 800°C showed that biomass, such as switchgrass, could catalyze the reactions because switchgrass ash contained a high proportion of potassium, an excellent catalyst for gasification. However, biosolids could also inhibit gasification due to interaction between biomass alkali/alkaline earth metals and biosolids clay minerals. In the pilot scale experiments, increasing the proportion of biosolids in the feedstock affected gasification performance negatively. Syngas yield and char conversion decreased from 1.38 to 0.47m(3)/kg and 82-36% respectively as the biosolids proportion in the fuel increased from 0% to 100%. Over the same range, the tar content increased from 10.3 to 200g/m(3), while the ammonia concentration increased from 1660 to 19,200ppmv. No more than 25% biosolids in the fuel feed is recommended to maintain a reasonable gasification.

SO2-catalyzed steam pretreatment enhances the strength and stability of softwood pellets.

Densification can partially resolve the logistical challenges encountered when large volumes of biomass are required for bioconversion processes to benefit from economies-of-scale. Despite the higher bulk density of pellets, their lower mechanical strength and sensitivity to moisture are still recurring issues hindering long term transportation and storage. In this study, we have evaluated the potential benefits of SO(2)-catalyzed steam treatment to achieve both the needed size reduction prior to pelletization while improving the stability of the produced pellets. This pretreatment substantially reduced the particle size of the woodchips eliminating any further grinding. The treated pellets had a higher density and exhibited a two-time higher mechanical strength compared to untreated pellets. Despite a higher moisture adsorption capacity, treated pellets remained intact even under highly humid conditions. The high heating values, low ash content and good overall carbohydrate recovery of treated pellets indicated their potential suitability for both biochemical and thermochemical applications.

Drying characteristics and equilibrium moisture content of steam-treated Douglas fir (Pseudotsuga menziesii L.).

Douglas fir (Pseudotsuga menziesii L.) particles were exposed to high pressure saturated steam (200 and 220 °C for 5 and 10 min) to improve the durability and hydrophobicity of pellets produced from them. Depending on treatment severity, the moisture content of the particles increased from 10% to 36% (wet basis). Douglas fir particles steam-treated at 220 °C for 10 min had the fastest drying rate of 0.014 min(-1). The equilibrium moisture content (EMC) of steam-treated samples decreased with increasing steam temperature and treatment time. The Giggnheim-Anderson-deBoer (GAB) equilibrium model gave a good fit with the equilibrium data with R(2) = 0.99. The adsorption rate of untreated pellets exposed to humid air (30 °C, 90% RH) for 72 h was 0.0152 min(-1) while that of steam-treated pellets ranged from 0.0125 to 0.0135 min(-1) without a clear trend with steam treatment severity. These findings are critical to develop durable and less hygroscopic pellets.

Effects of headspace and oxygen level on off-gas emissions from wood pellets in storage.

Few papers have been published in the open literature on the emissions from biomass fuels, including wood pellets, during the storage and transportation and their potential health impacts. The purpose of this study is to provide data on the concentrations, emission factors, and emission rate factors of CO(2), CO, and CH(4) from wood pellets stored with different headspace to container volume ratios with different initial oxygen levels, in order to develop methods to reduce the toxic off-gas emissions and accumulation in storage spaces. Metal containers (45 l, 305 mm diameter by 610 mm long) were used to study the effect of headspace and oxygen levels on the off-gas emissions from wood pellets. Concentrations of CO(2), CO, and CH(4) in the headspace were measured using a gas chromatograph as a function of storage time. The results showed that the ratio of the headspace ratios and initial oxygen levels in the storage space significantly affected the off-gas emissions from wood pellets stored in a sealed container. Higher peak emission factors and higher emission rates are associated with higher headspace ratios. Lower emissions of CO(2) and CO were generated at room temperature under lower oxygen levels, whereas CH(4) emission is insensitive to the oxygen level. Replacing oxygen with inert gases in the storage space is thus a potentially effective method to reduce the biomass degradation and toxic off-gas emissions. The proper ventilation of the storage space can also be used to maintain a high oxygen level and low concentrations of toxic off-gassing compounds in the storage space, which is especially useful during the loading and unloading operations to control the hazards associated with the storage and transportation of wood pellets.

Rate and peak concentrations of off-gas emissions in stored wood pellets--sensitivities to temperature, relative humidity, and headspace volume.

Wood pellets emit CO, CO(2), CH(4), and other volatiles during storage. Increased concentration of these gases in a sealed storage causes depletion of concentration of oxygen. The storage environment becomes toxic to those who operate in and around these storages. The objective of this study was to investigate the effects of temperature, moisture, and the relative size of storage headspace on emissions from wood pellets in an enclosed space. Twelve 10-l plastic containers were used to study the effects of headspace ratio (25, 50, and 75% of container volume) and temperatures (10-50 degrees C). Another eight containers were set in uncontrolled storage relative humidity (RH) and temperature. Concentrations of CO(2), CO, and CH(4) were measured by gas chromatography (GC). The results showed that emissions of CO(2), CO, and CH(4) from stored wood pellets are more sensitive to storage temperature than to RH and the relative volume of headspace. Higher peak emission factors are associated with higher temperatures. Increased headspace volume ratio increases peak off-gas emissions because of the availability of oxygen associated with pellet decomposition. Increased RH in the enclosed container increases the rate of off-gas emissions of CO(2), CO, and CH(4) and oxygen depletion.

Characterization and kinetics study of off-gas emissions from stored wood pellets.

The full potential health impact from the emissions of biomass fuels, including wood pellets, during storage and transportation has not been documented in the open literature. The purpose of this study is to provide data on the concentration of CO(2), CO and CH(4) from wood pellets stored in sealed vessels and to develop a kinetic model for predicting the transient emission rate factors at different storage temperatures. Five 45-l metal containers (305 mm diameter by 610 mm long) equipped with heating and temperature control devices were used to study the temperature effect on the off-gas emissions from wood pellets. Concurrently, ten 2-l aluminum canisters (100 mm diameter by 250 mm long) were used to study the off-gas emissions from different types of biomass materials. Concentrations of CO(2), CO and CH(4) were measured by a gas chromatograph as a function of storage time and storage temperature. The results showed that the concentrations of CO, CO(2) and CH(4) in the sealed space of the reactor increased over time, fast at the beginning but leveling off after a few days. A first-order reaction kinetics fitted the data well. The maximum concentration and the time it takes for the buildup of gas concentrations can be predicted using kinetic equations.

Sequential capture of CO2 and SO2 in a pressurized TGA simulating FBC conditions.

Four FBC-based processes were investigated as possible means of sequentially capturing SO2 and CO2. Sorbent performance is the key to their technical feasibility. Two sorbents (a limestone and a dolomite) were tested in a pressurized thermogravimetric analyzer (PTGA). The sorbent behaviors were explained based on complex interaction between carbonation, sulfation, and direct sulfation. The best option involved using limestone or dolomite as a SO2-sorbent in a FBC combustor following cyclic CO2 capture. Highly sintered limestone is a good sorbent for SO2 because of the generation of macropores during calcination/carbonation cycling.

Characterization of the enhancement effect of Na2CO3 on the sulfur capture capacity of limestones.

It has been known for a long time that certain additives (e.g., NaCl, CaCl2, Na2CO3, Fe2O3) can increase the sulfur dioxide capture-capacity of limestones. In a recent study we demonstrated that very small amounts of Na2CO3 can be very beneficial for producing sorbents of very high sorption capacities. This paper explores what contributes to these significant increases. Mercury porosimetry measurements of calcined limestone samples reveal a change in the pore-size from 0.04-0.2 microm in untreated samples to 2-10 microm in samples treated with Na2CO3--a pore-size more favorable for penetration of sulfur into the particles. The change in pore-size facilitates reaction with lime grains throughout the whole particle without rapid plugging of pores, avoiding premature change from a fast chemical reaction to a slow solid-state diffusion controlled process, as seen for untreated samples. Calcination in a thermogravimetric reactor showed that Na2CO3 increased the rate of calcination of CaCO3 to CaO, an effect which was slightly larger at 825 degrees C than at 900 degrees C. Peak broadening analysis of powder X-ray diffraction data of the raw, calcined, and sulfated samples revealed an unaffected calcite size (approximately 125-170 nm) but a significant increase in the crystallite size for lime (approximately 60-90 nm to approximately 250-300 nm) and less for anhydrite (approximately 125-150 nm to approximately 225-250 nm). The increase in the crystallite and pore-size of the treated limestones is attributed to an increase in ionic mobility in the crystal lattice due to formation of vacancies in the crystals when Ca is partly replaced by Na.