Spark plasma sintered porous Ni as a novel substrate of Ni3Se2@Ni self-supporting electrode for ultra-durable hydrogen evolution reaction.

Developing efficient and durable self-supporting catalytic electrodes is an important way for industrial applications of hydrogen evolution reaction. Currently, commercial nickel foam (NF)-based electrode has been widely used due to its good catalytic performance. However, the NF consisting of smooth skeleton surface and large pores not only exhibits poor conductivity but also provides insufficient space for catalyst decoration and sufficient adhesion, resulting in inadequate catalytic performance and poor durability of NF-based electrodes. In this paper, a novel three-dimensional porous Ni substrate with multangular skeleton surface and small pore structure was prepared by a modified spark plasma sintering technique, and subsequently Ni3Se2@Porous Ni electrode with a large number of Ni3Se2 nanosheets uniformly distributed on the surface was obtained by one-step in-situ selenization. The electrode exhibits outstanding conductivity and catalytic hydrogen evolution reaction, providing a low overpotential of 183 mV at a current density of 100 mA cm-2. Due to the strong interfacial bonding between Ni and Ni3Se2, the Ni3Se2@Porous Ni electrode shows strong durability, which can work stably at 85 mA cm-2 for more than 200 h. This work provides an effective strategy for the rational preparation of metal substrates for efficient and durable self-supporting catalytic electrodes.

Review on Progress of Lamellar Orientation Control in Directionally Solidified TiAl Alloys.

TiAl alloys have excellent high-temperature performance and are potentially used in the aerospace industry. By controlling the lamellar orientation through directional solidification (DS) technology, the plasticity and strength of TiAl alloy at room temperature and high temperatures can be effectively improved. However, various difficulties lie in ensuring the lamellar orientation is parallel to the growth direction. This paper reviews two fundamental thoughts for lamellar orientation control: using seed crystals and controlling the solidification path. Multiple specific methods and their progress are introduced, including α seed crystal method, the self-seeding method, the double DS self-seeding method, the quasi-seeding method, the pure metal seeding method, and controlling solidification parameters. The advantages and disadvantages of different methods are analyzed. This paper also introduces novel ways of controlling the lamellar orientation and discusses future development.

Effect of Nb Addition and Heat Input on Heat-Affected Zone Softening in High-Strength Low-Alloy Steel.

The effect of both Nb content and heat input on the softening phenomenon of the heat-affected zone (HAZ) of low-alloy high-strength steel was studied through welding thermal simulation experiments. The microstructure evolution, density variation of geometrically necessary dislocation, microhardness distribution and the second phase precipitation behavior in HAZ was characterized and analyzed by combining the optical microscope, scanning electron microscope, high-resolution transmission electron microscope with microhardness tests. The results showed that the softening appeared in the fine-grain HAZ (FGHAZ) of the low-alloy high-strength steel with the polygonal ferrite and bainite microstructure. With an increase in Nb content, the FGHAZ softening was inhibited even with high heat input; however, the hardness shows little variation. On the one hand, the increase in the Nb content increased the volume fraction of high-strength bainite in the FGHAZ. On the other hand, the remarkable strengthening was produced by the equally distributed precipitation nanoparticles. As a result, the two factors were the main reason for the solution of the FGHAZ softening problem in the low-alloyed high-strength steel with the mixed microstructure of ferrite and bainite.

Fluorine Effect for Improving Oxidation Resistance of Ti-45Al-8.5Nb Alloy at 1000 °C.

In-depth analyses of the anti-oxidation behavior and structure of γ-TiAl alloys are of great significant for their maintenance and repair in engineering applications. In this work, fluorine-treated Ti-45Al-8.5Nb alloys and fluorine-treated oxidized specimens with artificial defects were prepared by isothermal oxidation treatment at 1000 °C. Several characterization methods, including SEM, EDS, XRD and TEM, were used to evaluate the surface microstructure of the fluorine-treated Ti-45Al-8.5Nb alloys and fluorine-treated oxidized specimens with artificial defects. The results indicate that the fluorine promoted the formation of an outer protective film of Al2O3, which significantly improved the oxidation resistance. The microcracks of oxidized specimens with the artificial defects provided a rapid diffusion passage for Ti and O elements during the 1000 °C/2 h isothermal oxidation treatment process, resulting in the quick growth of TiO2 toward the outside. The fine Al2O3 constituted a continuous film after the 1000 °C/100 h isothermal oxidation treatment. In particular, Al2O3 particles grew toward the substrate, which was ascribed to the good oxidation resistance and adhesion. These results may provide an approach for the repair of protective oxide film on the surface of blades and turbine disks based on γ-TiAl alloys.

Ti-40Al-10Nb-10Cr Porous Microfiltration Membrane with Hierarchical Pore Structure for Particulate Matter Capturing from High-Temperature Flue Gas.

TiAl-based porous microfiltration membranes are expected to be the next-generation filtration materials for potential applications in high-temperature flue gas separation in corrosive environments. Unfortunately, the insufficient high-temperature oxidation resistance severely limits their industrial applications. To tackle this issue, a Ti-40Al-10Nb-10Cr porous alloy was fabricated for highly effective high-temperature flue gas purification. Benefited from microstructural changes and the formation of two new phases, the Ti-40Al-10Nb-10Cr porous alloy demonstrated favorable high-temperature anti-oxidation performance with the incorporation of Nb and Cr high-temperature alloying elements. By the separation of a simulated high-temperature flue gas, we achieved an ultra-high PM-removal efficiency (62.242% for PM<2.5 and 98.563% for PM>2.5). These features, combined with our experimental design strategy, provide a new insight into designing high-temperature TiAl-based porous materials with enhanced performance and durability.

Durable silicon-carbon composites self-assembled from double-protected heterostructure for lithium-ion batteries.

HYPOTHESIS: Silicon-carbon composites have been faced with the contact issues between silicon and carbon in the form of material aggregation and inferior dispersion, leading to electrode cracking or kinetic degradation during cycling. In addition to dispersion improvement from interfacial linkage between self-assembled Si nanoparticles (SiNPs) and carbon fibers (CNFs), the positive influences of high-content carboxymethyl cellulose(CMC) (25 wt%) and amorphous carbon are also expected, respectively after the second-step self-assembly and subsequently sintering. EXPERIMENTS: A novel composite (i.e. Si-CNF@C) with the decoration of entire SiNPs in the framework of both CNFs and amorphous carbon was prepared via two-step electrostatic self-assembly followed by sintering. Such a composite with heterogeneous nanostructure was used as a lithium-ion battery anode without additional binders or conductive agents. FINDINGS: SiNPs can be well protected with CNFs and amorphous carbon against the dispersion and contact problems under both effects of electrostatic attraction and chemical bonding. With the double-protected heterostructure, such a novel Si-CNF@C electrode exhibits highly reversible capacities of 1200 mAh g-1, 982 mAh g-1, and 849 mAh g-1 after 100, 500, and 1000 cycles at 0.5 A g-1, respectively. The long-term cycling stability with a capacity loss of 0.036% per cycle over 1000 cycles is comparable.

UV-ozone contributions towards facile self-assembly and high performance of silicon-carbon fiber materials as lithium-ion battery anodes.

Si-carbon composites have been considered as next generation lithium-ion battery anodes, with a view to sufficiently exerting the respective superiorities of high specific capacity of Si as well as excellent mechanical flexibility and electrical conductivity of carbon. However, direct blending of carbon with Si cannot obtain a synergy composite, resulting in inferior cycle properties during charge-discharge due to huge volume changes and deficient electron-conducting channels from the unavoidably aggregated Si. Herein, the composition of carbon fibers (CNFs) with Si nanoparticles (SiNPs) has been performed through UV-ozone surface modification followed by electrostatic self-assembly. It is found that solvent-free UV-ozone exposure of CNFs for 20 min successfully introduces carboxylic groups, as conventional acid treatment for 12 h. Besides UV-ozone surface modification provides an efficient and scalable route, the distribution and functionalization of CNFs can be also modified to effectively combine with amino-functionalized SiNPs. As a result, such Si-CNF composites containing 70.0 wt% SiNPs are able to exhibit excellent cycle performance with high coulombic efficiency of 74.8% at the 1st cycle and high specific discharge capacity of 1063 mAh g-1 at the 400th cycle.

Hatted 1T/2H-Phase MoS2 on Ni3 S2 Nanorods for Efficient Overall Water Splitting in Alkaline Media.

A new hatted 1T/2H-phase MoS2 on Ni3 S2 nanorods, as a bifunctional electrocatalyst for overall water splitting in alkaline media, is prepared through a simple one-pot hydrothermal synthesis. The hat-rod structure is composed mainly of Ni3 S2 , with 1T/2H-MoS2 adhered to the top of the growth. Aqueous ammonia plays an important role in forming the 1T-phase MoS2 by twisting the 2H-phase transition and expanding the interlayer spacing through the intercalation of NH3 /NH4 + . Owing to the special "hat-like" structure, the electrons conduct easily from Ni foam along Ni3 S2 to MoS2 , and the catalyst particles maintain sufficient contact with the electrolyte, with gaseous molecules produced by water splitting easily removed from the surface of the catalyst. Thus, the electrocatalytic performance is enhanced, with an overpotential of 73 mV, a Tafel slope of 79 mV dec-1 , and excellent stability, and the OER demonstrates an overpotential of 190 mV and Tafel slope of 166 mV dec-1 .

Friction Weldability of a High Nb Containing TiAl Alloy.

The friction weldability of Ti-45Al-8.5Nb-0.2W-0.2B-0.02Y alloy has been investigated by optimizing process parameters and analyzing the microstructures and tensile properties of the joints. The as-cast alloy with a nearly lamellar (NL) microstructure and the as-forged alloys with a duplex (DP) microstructure have been successfully welded. All the joints have a severe deformation zone (SDZ) and a transition zone (TZ) between the parent metal (PM) and SDZ. SDZ, showing a biconcave lens geometry, has a maximum thickness of hundreds of micrometers at the periphery. TZ is hundreds of micrometers thick. All SDZs have a fine-grained DP microstructure with a grain size of a few micrometers. For the joint of the as-cast alloy, the TZ consists of deformed lamellar colonies as the major constituent and partially recrystallized grains as the minor constituent. For the joint of the as-forged alloy, the TZ is similar to both the PM and SDZ, showing a DP microstructure. The grain size, volume fraction of γ grains, and the remnant lamellar colonies all increase with the distance from the SDZ. All joints presented perfect metallurgical bonding. The strengths of the joints are higher than those of the corresponding PMs. This indicates that the studied alloy has good friction weldability.

Effect of transition metal alloying elements on the deformation of Ti-44Al-8Nb-0.2B-0.2Y alloys.

A series of ß-γ Ti-44Al-8Nb-0.2B-0.2Y alloys have been modified with 0.5 to 2.0 at.% of the ß-stabilizing elements Mn, Cr, Mo and V. Additions of Cr and Mo alone result in a decrease in the flow stress, whereas the opposite effect was observed for additions of V. For alloys with Mn additions, a minimum value of the flow stress was achieved in the alloy with 1.5% Mn. For alloys with combined additions, optimum hot deformation behavior was obtained for the alloy with 1.5% Mn and 1.0% Cr.

A Feasible Strategy for Fabricating Surface Porous Network in Fe-Si Ribbons.

Porous materials have always attracted extensive attention owing to their low density, tunable porosity and high surface area. Generally, porosity is introduced in amorphous materials through dealloying or electrochemical dealloying processes. In this work, an iron-based surface porous network was successfully fabricated utilizing selective electrochemical dissolution of Fe-Si alloy ribbons based on the cellular structure prepared by melt-spinning technique. After 30 s, the surface of the ribbon gradually becomes flat and grains can be observed in the first stage of electrochemistry; after an extra 10 s, the pores spread throughout the surface of the ribbon in the second stage. The average size of pores is about 310 nm and the average size of the ligament is 150 nm. The associated dissolution mechanism has been proposed based on the inhomogeneous composition of the center and edge of the cell. The entire process of electrochemical dissolution has been divided into two stages and the entire duration of synthesis does not exceed one minute. This method is extremely feasible and provides a promising strategy for preparing surface porous materials for selective electrochemical dissolution of cellular structure.

Constitutive modeling of high temperature flow behavior in a Ti-45Al-8Nb-2Cr-2Mn-0.2Y alloy.

A constitutive equation based on the hyperbolic sinusoidal Arrhenius-type model has been developed to describe the hot deformation behavior of a ß-γ Ti-Al alloy containing 8 at.% of Nb. Experimental true stress-true strain data were acquired from isothermal hot compression tests conducted across a wide range of temperatures (1273 K~1473 K) and strain rates (0.001 s-1~1 s-1), and the changes in the experimental conditions were reflected in the values of the Zener-Hollomon parameter. The impact of true strain was expressed through material constants (A, α, n and Q), and it was found that a 7th order polynomial is appropriate to express the relations between the true strain and these material constants. The average absolute relative error (AARE) and correlation coefficient (R) were used to evaluate the accuracy of the constitutive equation, and the values obtained were 6.009% and 0.9961, respectively. These results indicate that the type of constitutive equation developed here can predict the flow stress for this alloy with good accuracy over a wide range of experimental conditions. Thus, equations of this form could be applied more widely to analyses of hot deformation mechanism and microstructure evolution.

Electrolytic plasma processing-an innovative treatment for surface modification of 304 stainless steel.

There is widespread attention to surface profile and modification of 304 stainless steel for research development and application. Here, a successful electrolytic plasma processing (EPP) technique has been developed for both surface pretreatment and coating deposition of 304 stainless steel. Representative images confirm that the number of the pits increases and the ravines gradually disappear on the steel pretreated by EPP with the increase of processing time and applied voltage. Moreover, there is an obvious enhancement in surface roughness of 304 stainless steel after EPP pretreatment. In the case of coating deposition, the further EPP modification conducted on the pretreated sample offers a simple and effective technique for the production of zinc coatings having the features of full coverage and homogeneous distribution. The results show that a zinc coating with a thickness of approximately 0.5 µm can be obtained on the 304 stainless steel by means of EPP for only 60 s.

Ti-Ge binary alloy system developed as potential dental materials.

As-cast Ti-xGe (x = 2, 5, 10, 20 wt %) binary alloys were produced in this work, and various experiments were carried out to investigate the microstructure, mechanical properties, in vitro electrochemical and immersion corrosion behaviors as well as cytotoxicity with as-cast pure Ti as control, aiming to study the feasibility of Ti-xGe alloy system as potential dental materials. The microstructure of Ti-xGe alloys changes from single α-Ti phase to α-Ti + Ti(5)Ge(3) precipitation phase with the increase of Ge content. Mechanical tests show that Ti-5Ge alloy has the best comprehensive mechanical properties. The corrosion behavior of Ti-xGe alloys in artificial saliva with different NaF and lactic acid addition at 37°C indicates that Ti-2Ge and Ti-5Ge alloys show better corrosion resistance to fluorine-containing solution. The cytotoxicity test indicates that Ti-xGe alloy extracts show no obvious reduction of cell viability to L-929 fibroblasts and MG-63 osteosarcoma cells, similar to pure Ti which is generally acknowledged to be biocompatible. Considering all these results, Ti-2Ge and Ti-5Ge alloys possess the optimal comprehensive performance and might be used as potential dental materials.