EMM-17, a New Three-Dimensional Zeolite with Unique 11-Ring Channels and Superior Catalytic Isomerization Performance.

A new catalytically active zeolite, designated EMM-17 (ExxonMobil Material-17), with a three-dimensional (3D) 11 × 10 × 10-ring topology has been discovered from high throughput experiments while evaluating a family of new organic structure directing agents (OSDAs), 1-alkyl-4-(pyrrolidin-1-yl)pyridin-1-ium hydroxide. The framework structure was determined by model building techniques and confirmed by diffraction calculations. The EMM-17 structure is a random intergrowth of two polymorphs which have a 3D arrangement of intersecting 11 × 10 × 10-ring pores. EMM-17 is stable to calcination to remove the OSDA and can be reproducibly synthesized in the presence of fluoride using common, inexpensive reagents over a wide Si/Al range from 15 to infinity, enabling the catalyst acidity to be tailored to almost any petrochemical application. Unlike OSDAs for many new zeolite structures, the OSDAs for EMM-17 are prepared in one simple alkylation step, making EMM-17 an easy to prepare, highly accessible, catalytically active zeolite. Zeolites containing odd numbered channel sizes are rare, and this is the first confirmed example of a 3D 11-ring aluminosilicate zeolite with a pore size in between those of the commercially important 10- and 12-ring zeolites such as ZSM-5 and Zeolite-Y, respectively. Catalysts prepared from EMM-17 exhibit significantly higher activity for catalytic isomerization with no loss in selectivity than current state of the art catalysts. Catalytic isomerization of linear to branched alkanes is a critical component of commercial dewaxing, allowing for the improvement of cold flow properties of hydrocarbon fuels and lubricants through selective hydroisomerization of normal paraffins.

High-Throughput Synthesis and Structure of Zeolite ZSM-43 with Two-Directional 8-Ring Channels.

The aluminosilicate zeolite ZSM-43 (where ZSM = Zeolite Socony Mobil) was first synthesized more than 3 decades ago, but its chemical structure remained unsolved because of its poor crystallinity and small crystal size. Here we present optimization of the ZSM-43 synthesis using a high-throughput approach and subsequent structure determination by the combination of electron crystallographic methods and powder X-ray diffraction. The synthesis required the use of a combination of both inorganic (Cs+ and K+) and organic (choline) structure-directing agents. High-throughput synthesis enabled a screening of the synthesis conditions, which made it possible to optimize the synthesis, despite its complexity, in order to obtain a material with significantly improved crystallinity. When both rotation electron diffraction and high-resolution transmission electron microscopy imaging techniques are applied, the structure of ZSM-43 could be determined. The structure of ZSM-43 is a new zeolite framework type and possesses a unique two-dimensional channel system limited by 8-ring channels. ZSM-43 is stable upon calcination, and sorption measurements show that the material is suitable for adsorption of carbon dioxide as well as methane.

Effect of oxide supports in stabilizing desirable Pt-Ni bimetallic structures for hydrogenation and reforming reactions.

Previous surface science studies have shown that bimetallic surfaces often show unique activity for reactions involving the consumption and production of hydrogen, such as hydrogenation and reforming reactions, respectively. These two types of reactions require different bimetallic configurations. For example, for the Pt-Ni bimetallic system, the desirable structure is Pt-terminated for hydrogenation while Ni-terminated for reforming. In the current study, 1,3-butadiene hydrogenation and ethanol reforming were used as probe reactions to investigate the effect of oxide supports (γ-Al2O3 and TiO2) on the structural and catalytic properties of Pt-Ni catalysts. The supported catalysts were characterized by transmission electron microscopy (TEM) and extended X-ray absorption fine structure (EXAFS). The reactions were carried out in a batch reactor equipped with a Fourier transform infrared (FTIR) spectrometer. For ethanol reforming, Pt-Ni/TiO2 showed higher activity than Pt-Ni/γ-Al2O3, and the Pt-Ni bimetallic catalyst outperformed the monometallic catalysts on TiO2 but not on γ-Al2O3. In contrast, for 1,3-butadiene hydrogenation, Pt-Ni/TiO2 showed much lower activity than Pt-Ni/γ-Al2O3. Density functional theory (DFT) calculations of Pt-Ni nanoparticles on γ-Al2O3 and TiO2 were performed to provide possible explanations for the different modification effects of the two oxide supports.

Correlating particle size and shape of supported Ru/gamma-Al2O3 catalysts with NH3 decomposition activity.

While ammonia synthesis and decomposition on Ru are known to be structure-sensitive reactions, the effect of particle shape on controlling the particle size giving maximum turnover frequency (TOF) is not understood. By controlling the catalyst pretreatment conditions, we have varied the particle size and shape of supported Ru/gamma-Al(2)O(3) catalysts. The Ru particle shape was reconstructed by combining microscopy, chemisorption, and extended X-ray absorption fine structure (EXAFS) techniques. We show that the particle shape can change from a round one, for smaller particles, to an elongated, flat one, for larger particles, with suitable pretreatment. Density functional theory calculations suggest that the calcination most likely leads to planar structures. We show for the first time that the number of active (here B(5)) sites is highly dependent on particle shape and increases with particle size up to 7 nm for flat nanoparticles. The maximum TOF (based on total exposed Ru atoms) and number of active (B(5)) sites occur at approximately 7 nm for elongated nanoparticles compared to at approximately 1.8-3 nm for hemispherical nanoparticles. A complete, first-principles based microkinetic model is constructed that can quantitatively describe for the first time the effect of varying particle size and shape on Ru activity and provide further support of the characterization results. In very small nanoparticles, particle size polydispersity (due to the presence of larger particles) appears to be responsible for the observed activity.