Advancing Construction 3D Printing with Predictive Interlayer Bonding Strength: A Stacking Model Paradigm.

To enhance the quality stability of 3D printing concrete, this study introduces a novel machine learning (ML) model based on a stacking strategy for the first time. The model aims to predict the interlayer bonding strength (IBS) of 3D printing concrete. The base models incorporate SVR, KNN, and GPR, and subsequently, these models are stacked to create a robust stacking model. Results from 10-fold cross-validation and statistical performance evaluations reveal that, compared to the base models, the stacking model exhibits superior performance in predicting the IBS of 3D printing concrete, with the R2 value increasing from 0.91 to 0.96. This underscores the efficacy of the developed stacking model in significantly improving prediction accuracy, thereby facilitating the advancement of scaled-up production in 3D printing concrete.

Mechanical Properties and Hydration Degree of Magnesium Potassium Phosphate Cement Modified by Sintered Silt Ash.

The effective utilization rate of river-dredged silt was extremely low, and common disposal methods such as dumping it into the ocean have already threatened the ecological environment. To demonstrate that dredged silt can be used as a mineral admixture to modify magnesium potassium phosphate cement (MKPC), the mechanical properties and hydration degree of sintered silt ash (SSA)-blended MKPC in the early stage of hydration were studied systematically in this paper, with MKPC as the reference group. The mechanical experiment results showed that in the process of increasing the SSA content to 25%, the compressive strength first increased and then decreased. Among the samples, the compressive strength of cement aged by 1d and 3d with 15% content was the highest, which increased by 11.5% and 17.2%, respectively, compared with the reference group. The setting time experiment found that with the increase in SSA content, the hydration reaction rate of MKPC slowed down significantly. Its effect of delaying hydration was most obvious when the SSA content was 10-15%. The X-ray diffraction pattern showed that there was no large amount of new crystalline substances formed in the hydration product. The results obtained by scanning electron microscopy show that the microstructure tended to be denser and the hydration products tended to be plump when the SSA content was in the range of 0-15%. The non-contact electrical resistivity experiment showed that the addition of SSA delayed the early hydration of MKPC. Combined with the above experiment results, it was found that when the content of SSA was less than 15%, it not only delayed the early hydration of MKPC, but also deepened its hydration degree.

Thermoelectrics and thermocells for fire warning applications.

Historically, fire disasters have killed numerous human lives, and caused tremendous property loss. Fire warning systems play a vital role in predicting fire risks, and are strongly desired to effectively prevent the disaster occurrence and significantly reduce the loss. Among the developed fire warning systems, thermoelectrics (TEs) and thermocells (TECs)-based fire warning materials are extremely important and indispensable in future research, owing to their unique capability of direct conversion between heat and electricity. Here, we present this review of the recent progress of TEs and TECs in fire warning field. Firstly, a brief introduction of existing fire warning systems is provided, including the mechanisms and features of various types. Then, the mechanisms of electronic TE (eTE), ionic TE (iTE) and TEC are elucidated. Next, the basic principles for the material preparation and device fabrication are discussed in their dimension sequence. Subsequently, some important advances or examples of TE fire warnings are highlighted in details. Finally, the challenges and prospects are outlooked.

Hydration Behavior of Magnesium Potassium Phosphate Cement: Experimental Study and Thermodynamic Modeling.

The microstructure and performance of magnesium potassium phosphate cement (MKPC), a kind of magnesium phosphate cement (MPC), are determined by the hydration products. In this paper, the hydration behavior of MKPC is investigated through various material characterization methods and thermodynamic modeling, including X-ray diffraction (XRD), thermogravimetric and differential scanning calorimeter (TG/DSC), scanning electron microscopy (SEM), mercury intrusion porosimetry (MIP) and GEMS software. The results of XRD, TG/DSC and SEM all indicate that K-struvite (MgKPO4·6H2O) is the main hydration product of MKPC. When the curing age is 1 day and 28 days, the TG data indicate that the mass loss of MKPC in the range of 60-200 °C is 17.76% and 17.82%, respectively. The MIP results show that the porosity of MKPC is 29.63% and 29.61% at the curing age of 1 day and 28 days, respectively, which indicates that the structure of MKPC becomes denser with the increase in curing age. In addition, the cumulative pore volume of MKPC at the curing age of 28 days is 2.8% lower than that at 1 day, and the pore diameters are shifted toward the small pores. Furthermore, the thermodynamic modeling is well suited to make an analysis of the hydration behavior of MKPC.

Investigation of Graphene Derivatives on Electrical Properties of Alkali Activated Slag Composites.

Reduced graphene oxide (rGO) has been widely used to modify the mechanical performance of alkali activated slag composites (AASC); however, the mechanism is still unclear and the electrical properties of rGO reinforced AASC are unknown. Here, the rheological, mechanical, and electrical properties of the AASC containing rGO nanosheets (0, 0.1, 0.2, and 0.3% wt.) are investigated. Results showed that rGO nanosheets addition can significantly improve the yield stress, plastic viscosity, thixotropy, and compressive strength of the AASC. The addition of 0.3% wt. rGO nanosheets increased the stress, viscosity, thixotropy, and strength by 186.77 times, 3.68 times, 15.15 times, and 21.02%, respectively. As for electrical properties, the impedance of the AASC increased when the rGO content was less than 0.2% wt. but decreased with the increasing dosage. In contrast, the dielectric constant and electrical conductivity of the AASC containing rGO nanosheets decreased and then increased, which can be attributed to the abundant interlayer water and the increasing structural defects as the storage sites for charge carriers, respectively. In addition, the effect of graphene oxide (GO) on the AASC is also studied and the results indicated that the agglomeration of GO nanosheets largely inhibited the application of it in the AASC, even with a small dosage.

Carbonation and Chloride Ions' Penetration of Alkali-Activated Materials: A Review.

Alkali-activated materials (AAMs) are widely recognized as potential alternatives to ordinary Portland cement (OPC) due to their lower carbon footprint. However, like OPC, AAMs can also generate some durable problems when exposed to aggressive environments and the mechanisms and possible improvements are still not fully clear in existing investigations. Furthermore, the corrosion mechanisms of AAMs are different from OPC due to the discrepant reaction products and pore structures. Thus, this study's aim is to review the chemical reaction mechanisms, factors, and mitigation methods when AAMs are attacked by carbonation and chloride ions, along with a summative discussion regarding instructive insights to durable problems of AAMs.

Study of Mechanical Properties of an Eco-Friendly Concrete Containing Recycled Carbon Fiber Reinforced Polymer and Recycled Aggregate.

This study investigates the feasibility of collaborative use of recycled carbon fiber reinforced polymer (RCFRP) fibers and recycled aggregate (RA) in concrete, which is called RCFRP fiber reinforced RA concrete (RFRAC). The mechanical properties of the composite were studied through experimental investigation, considering different RCFRP fiber contents (0%, 0.5%, 1.0%, and 1.5% by volume) and different RA replacement rates (0%, 10%, 20%, and 30% by volume). Specifically, ten different mixes were designed to explore the flowability and compressive and flexural strengths of the proposed composite. Experimental results indicated that the addition of RCFRP fibers and RA had a relatively small influence on the compressive strength of concrete (less than 5%). Moreover, the addition of RA slightly decreased the flexural strength of concrete, while the addition of RCFRP fibers could significantly improve the flexural performance. For example, the flexural strength of RA concrete with 1.5% RCFRP fiber addition increased by 32.7%. Considering the good flexural properties of the composite and its potential in reducing waste CFRP and construction solid waste, the proposed RFRAC is promising for use in civil concrete structures with high flexural performance requirements.

Slag Blended Cement Paste Carbonation under Different CO2 Concentrations: Controls on Mineralogy and Morphology of Products.

To investigate the effect of different CO2 concentrations on the carbonation results of slag blended cement pastes, carbonation experiments under natural (0.03% CO2) and accelerated conditions (3, 20, and 100% CO2) were investigated with various microscopic testing methods, including X-ray diffraction (XRD), 29Si magic angle spinning nuclear magnetic resonance (29Si MAS NMR) and scanning electron microscopy (SEM). The XRD results indicated that the major polymorphs of CaCO3 after carbonation were calcite and vaterite. The values of the calcite/(aragonite + vaterite) (c/(a + v)) ratios were almost the same in all carbonation conditions. Additionally, NMR results showed that the decalcification degree of C-S-H gel exposed to 0.03% CO2 was less than that exposed to accelerated carbonation; under accelerated conditions, it increased from 83.1 to 84.2% when the CO2 concentration improved from 3% to 100%. In SEM observations, the microstructures after accelerated carbonation were denser than those under natural carbonation but showed minor differences between different CO2 concentrations. In conclusion, for cement pastes blended with 20% slag, a higher CO2 concentration (above 3%) led to products different from those produced under natural carbonation. A further increase in CO2 concentration showed limited variation in generated carbonation products.

Output-Only Damage Detection of Shear Building Structures Using an Autoregressive Model-Enhanced Optimal Subpattern Assignment Metric.

This paper proposes a novel output-only structural damage indicator by incorporating the pole-based optimal subpattern assignment distance with autoregressive models to localize and relatively assess the severity of damages for sheared structures. Autoregressive models can model dynamic systems well, while their model poles can represent the state of the dynamic systems. Structural damage generally causes changes in the dynamic characteristics (especially the natural frequency, mode shapes and damping ratio) of structures. Since the poles of the autoregressive models can solve the modal parameters of the structure, the poles have a close relationship with the modal parameters so that the changes in the poles of its autoregressive model reflect structural damages. Therefore, we can identify the damage by tracking the shifts in the dynamic system poles. The optimal subpattern assignment distance, which is the performance evaluator in multi-target tracking algorithms to measure the metric between true and estimated tracks, enables the construction of damage sensitive indicator from system poles using the Hungarian algorithm. The proposed approach has been validated with a five-story shear-building using numerical simulations and experimental verifications, which are subjected to excitations of white noise, El Centro earthquake and sinusoidal wave with frequencies sweeping, respectively; the results indicate that this approach can localize and quantify structural damages effectively in an output-only and data-driven way.

Structural Applications of Thermal Insulation Alkali Activated Materials with Reduced Graphene Oxide.

Development of low thermal conductivity and high strength building materials is an emerging strategy to solve the heavy energy consumption of buildings. This study develops sustainable alkali activated materials (AAMs) for structural members from waste expanded polystyrene (EPS) beads and reduced graphene oxide (rGO) to simultaneously meet the thermal insulation and mechanical requirements of building energy conservation. It was found that the thermal conductivity of AAMs with 80 vol.% EPS and 0.04 wt.% rGO (E8-G4) decreased by 74% compared to the AAMs without EPS and rGO (E0). The 28-day compressive and flexural strengths of E8-G4 increased by 29.8% and 26.5% with the addition of 80 vol.% EPS and 0.04 wt.% rGO, compared to the sample with 80 vol.% EPS without rGO (E8). In terms of compressive strength, thermal conductivity, and cost, the efficiency index of E8-G4 was higher than those of other materials. A building model made from AAMs was designed using building information modeling (BIM) tools to simulate energy consumption, and 31.78% of total energy consumption (including heating and cooling) was saved in the building operation period in Harbin City, China. Hence, AAMs made of waste EPS beads and rGO can realize the structural and functional integrated application in the future.

Reinforcing Mechanism of Reduced Graphene Oxide on Flexural Strength of Geopolymers: A Synergetic Analysis of Hydration and Chemical Composition.

With the development of nanotechnology, reduced graphene oxide (rGO) has been used to improve the flexural strength of geopolymers. However, the reinforcing mechanism of rGO nanosheets on the flexural strength of geopolymers remains unclear. Here, this reinforcing mechanism was investigated from the perspectives of hydration and chemical composition. The effect of the reduction degree on rGO-reinforced geopolymers was also studied using isothermal calorimetry (IC), X-ray diffraction (XRD), and nuclear magnetic resonance (NMR) tests. Results show that the hydration degree and flexural strength of geopolymers effectively increase due to rGO addition. After alkali reduction at a temperature of 60 °C, rGO nanosheets have maximum reinforcement on the flexural strength of geopolymers with an increment of 51.2%. It is attributed to the promotion of slag hydration, as well as the simultaneous formation of calcium silicate hydrate with low Ca/Si ratio (C-S-H(I)) and calcium aluminosilicate hydrate (C-A-S-H) phases due to the inhibiting effect of rGO nanosheets on Al substitution on the end-of-chain silicates of C-S-H and C-A-S-H gels. In addition, different reduction degrees have almost no effect on the chemical composition of rGO-reinforced geopolymers, while excessive reduction impairs the improving effect of rGO nanosheets on the hydration process and flexural strength of geopolymers due to significant structural defects.

Electrochemical Characterization and Inhibiting Mechanism on Calcium Leaching of Graphene Oxide Reinforced Cement Composites.

Calcium leaching is a degradation progress inside hardened cement composites, where Ca2+ ions in cement pore solution can migrate into the aggressive solution. In this work, calcium leaching of graphene oxide (GO) reinforced cement composites was effectively characterized by combined techniques of electrochemical impedance spectroscopy (EIS) and scanning electron microscope (SEM). Inhibiting mechanism of GO on calcium leaching of the composites was also examined. The obtained results show that the diameter of the semi-circle of the Nyquist curves of leached samples with GO addition decreased less than that of controlled samples. After leaching for 35 days, loss rate of model impedance RCCP of leached samples with 0, 0.05, 0.1, 0.15, and 0.2 wt.% GO addition was 94.85%, 84.07%, 79.66%, 75.34%, and 68.75%, respectively. Therefore, GO addition can significantly mitigate calcium leaching of cement composites, since it can absorb Ca2+ ions in cement pore solution, as well as improve the microstructure of the composites. In addition, coupling leaching depth and compressive strength loss were accurately predicted by using the impedance RCCP.

Dynamic Mechanical Behavior of Fiber-Reinforced Seawater Coral Mortars.

Coral aggregate has been widely used for island construction because of its local availability. However, the addition of coral aggregate exaggerates the brittle nature of cement-based materials under dynamic loading. In this study, polyvinyl alcohol (PVA) fiber was used to improve dynamic mechanical behavior of seawater coral mortars (SCMs). The effects of coral aggregate and PVA fiber on the workability, static mechanical strengths, and dynamic mechanical behavior of fiber-reinforced SCMs were investigated. Results showed that the workability of the SCM decreased with increasing coral aggregate replacement rate and PVA fiber content. Mechanical strengths of the SCM increased with increasing PVA fiber content, but decreased with increasing coral aggregate replacement rate. Dynamic mechanical behavior at varying coral aggregate replacement rates was analyzed by combining dynamic mechanical analysis and micro-scale elastic modulus experiment. With increasing coral aggregate replacement rate, the storage modulus, loss factor, and elastic modulus of the interfacial transition zone in the SCM decreased. Nevertheless, with the incorporation of PVA fibers (1 vol.%), the storage modulus and loss factor were improved dramatically by 151.9 and 73.3%, respectively, compared with the reference group. Therefore, fiber-reinforced coral mortars have a great potential for use in island construction, owing to the excellent anti-vibrational performance.

Insights into the Microstructure of Hydrothermal Synthesized Nanoscale K2O-Al2O3-SiO2-H2O Particles.

K-A-S-H (K2O-Al2O3-SiO2-H2O) gel is a key phase that forms in most alkali-activated binders (eco-friendly binders which utilize a substantial amount of industrial by-product). An in-depth understanding of the microstructure and performance of this nano-sized key phase facilitates better application to alkali-activated binders. However, such studies remain little and undetailed. Therefore, our research aims to provide insights into the microstructure of K-A-S-H particles synthesized with accurate stoichiometric control by the hydrothermal method through thermogravimetric analysis (TG), Fourier transform infrared spectroscopy (FTIR), nuclear magnetic resonance (NMR), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and BET surface area. The results show that for materials prepared at the curing temperature lower than 80 °C, the K-A-S-H products were completely amorphous. With increased curing temperature and time, the K-A-S-H products were transformed from the amorphous phase to the crystalline zeolite phase structure, with a reduction in the specific surface area. The TG results indicate that the crystalline phase contains more non-evaporated water or zeolite water for structural rearrangement. The degree of tetrahedral polymerization slightly decreased with an increase of the K2O/SiO2 ratio as the amount of non-bridged oxygen atoms increased, whereas it gradually increased with an increase of curing temperature and time, as suggested by the FTIR and NMR results. Various K2O/SiO2 ratios resulted in the formation of zeolite K-H and K-G zeolite, both of which exhibited highly polymerized three-dimensional network structures. However, there was no significant effect of the SiO2/Al2O3 ratio on the structure of K-A-S-H products. Overall, these results provide insight into understanding the chemical stability of K-A-S-H.

Stability of GO Modified by Different Dispersants in Cement Paste and Its Related Mechanism.

Graphene oxide (GO) is a potential material to be used as a nano-reinforcement in cement matrix. However, a prerequisite for GO to fulfill its function in the cement matrix is homogeneous dispersion. In this study, the effects of three different dispersing agents (DAs), including polycarboxylate-based high range water reducer (P-HRWR), naphthalene-based high range water reducer (N-HRWR), and air entraining agent (AEA) on the dispersion of GO in aqueous solution, simulated concrete pore solution (SCPS), and suspension of cement pastes were sequentially investigated. Results showed that the dispersion effect of GO in aqueous solutions was improved with different DAs. However, the homogeneous dispersion of GO in aqueous solution re-agglomerated in SCPS and suspension of cement pastes. It was concluded that as the cement content and pH of aqueous solutions increased, GOs re-agglomerated and precipitated in an alkaline solution. A possible mechanism was proposed in this study and it was believed that electrostatic interactions and steric hindrance provided by the P-HRWR further made GOs stable in aqueous solutions. The ions and pH of cement pastes increased with the increasing amount of cement, which caused the separation of P-HRWR from GOs. Therefore, GOs were re-agglomerated and absorbed on the surface of the cement particles, resulting in GOs sedimentation.

Uniformly Dispersed and Re-Agglomerated Graphene Oxide-Based Cement Pastes: A Comparison of Rheological Properties, Mechanical Properties and Microstructure.

The properties of graphene oxide (GO)-based cement paste can be significantly affected by the state of GO dispersion. In this study, the effects of uniformly dispersed and re-agglomerated GO on the rheological, mechanical properties and microstructure of cement paste were systematically investigated. Two distinct dispersion states can be achieved by altering the mixing sequence: Polycarboxylate-ether (PCE) mixed with GO-cement or cement mixed with GO-PCE. The experimental results showed that the yield stress and plastic viscosity increased with the uniformly dispersed GO when compared to those of re-agglomerated GO cement paste. Moreover, the 3-day compressive and flexural strengths of uniformly dispersed GO paste were 8% and 27%, respectively, higher than those of re-agglomerated GO pastes. The results of X-ray diffraction, Fourier transform infrared spectroscopy and scanning electron microscopy analyses demonstrated that uniformly dispersed GO more effectively promotes the formation of hydration products in hardened cement paste. Furthermore, a porosity analysis using mercury intrusion porosimetry revealed that the homogeneous dispersion of GO can better inhibit the formation of large-size pores and optimize the pore size distribution at 3 and 7 days than the re-agglomerated GO.

Dynamic Mechanical Properties and Microstructure of Graphene Oxide Nanosheets Reinforced Cement Composites.

This paper presents an experimental investigation on the effect of uniformly dispersed graphene oxide (GO) nanosheets on dynamic mechanical properties of cement based composites prepared with recycled fine aggregate (RFA). Three different amounts of GO, 0.05%, 0.10%, and 0.20% in mass of cement, were used in the experiments. The visual inspections of GO nanosheets were also carried out after ultrasonication by transmission electron microscope (TEM) atomic force microscope (AFM), and Raman to characterize the dispersion effect of graphite oxide. Dynamic mechanical analyzer test showed that the maximum increased amount of loss factor and storage modulus, energy absorption was 125%, 53%, and 200% when compared to the control sample, respectively. The flexural and compressive strengths of GO-mortar increased up to 22% to 41.3% and 16.2% to 16.4% with 0.20 wt % GO at 14 and 28 days, respectively. However the workability decreased by 7.5% to 18.8% with 0.05% and 0.2% GO addition. Microstructural analysis with environmental scanning electron microscopy (ESEM)/backscattered mode (BSEM) showed that the GO-cement composites had a much denser structure and better crystallized hydration products, meanwhile mercury intrusion porosimetry (MIP) testing and image analysis demonstrated that the incorporation of GO in the composites can help in refining capillary pore structure and reducing the air voids content.

Factorial Design Approach in Proportioning Prestressed Self-Compacting Concrete.

In order to model the effect of mixture parameters and material properties on the hardened properties of, prestressed self-compacting concrete (SCC), and also to investigate the extensions of the statistical models, a factorial design was employed to identify the relative significance of these primary parameters and their interactions in terms of the mechanical and visco-elastic properties of SCC. In addition to the 16 fractional factorial mixtures evaluated in the modeled region of -1 to +1, eight axial mixtures were prepared at extreme values of -2 and +2 with the other variables maintained at the central points. Four replicate central mixtures were also evaluated. The effects of five mixture parameters, including binder type, binder content, dosage of viscosity-modifying admixture (VMA), water-cementitious material ratio (w/cm), and sand-to-total aggregate ratio (S/A) on compressive strength, modulus of elasticity, as well as autogenous and drying shrinkage are discussed. The applications of the models to better understand trade-offs between mixture parameters and carry out comparisons among various responses are also highlighted. A logical design approach would be to use the existing model to predict the optimal design, and then run selected tests to quantify the influence of the new binder on the model.

Pull-Out Strength and Bond Behavior of Prestressing Strands in Prestressed Self-Consolidating Concrete.

With the extensive use of self-consolidating concrete (SCC) worldwide, it is important to ensure that such concrete can secure uniform in-situ mechanical properties that are similar to those obtained with properly consolidated concrete of conventional fluidity. Ensuring proper stability of SCC is essential to enhance the uniformity of in-situ mechanical properties, including bond to embedded reinforcement, which is critical for structural engineers considering the specification of SCC for prestressed applications. In this investigation, Six wall elements measuring 1540 mm × 2150 mm × 200 mm were cast using five SCC mixtures and one reference high-performance concrete (HPC) of normal consistency to evaluate the uniformity of bond strength between prestressing strands and concrete as well as the distribution of compressive strength obtained from cores along wall elements. The evaluated SCC mixtures used for casting wall elements were proportioned to achieve a slump flow consistency of 680 ± 15 mm and minimum caisson filling capacity of 80%, and visual stability index of 0.5 to 1. Given the spreads in viscosity and static stability of the SCC mixtures, the five wall elements exhibited different levels of homogeneity in in-situ compressive strength and pull-out bond strength. Test results also indicate that despite the high fluidity of SCC, stable concrete can lead to more homogenous in-situ properties than HPC of normal consistency subjected to mechanical vibration.

Performance-Based Specifications of Workability Characteristics of Prestressed, Precast Self-Consolidating Concrete-A North American Prospective.

Adequate selection of material constituents and test methods are necessary for workability specifications and performance of hardened concrete. An experimental program was performed to evaluate the suitability of various test methods for workability assessment and to propose performance specifications of prestressed concrete. In total, 33 self-consolidating concrete (SCC) mixtures made with various mixture proportioning parameters, including maximum size and type of aggregate, type and content of binder, and w/cm were evaluated. Correlations among various test results used in evaluating the workability responses are established. It is recommended that SCC should have slump flow values of 635-760 mm. To ensure proper filling capacity greater than 80%, such concrete should have a passing ability that corresponds to L-box blocking ratio (h2/h1) ≥ 0.5, J-Ring flow of 570-685 mm, slump flow minus J-Ring flow diameter ≤75 mm. Moreover, Stable SCC should develop a column segregation index lower than 5%, and rate of settlement at 30 min of 0.27%/h for SCC proportioned with 12.5 or 9.5 mm MSA. It is recommended that SCC should have a plastic viscosity of 100-225 Pa·s and 100-400 Pa·s for concrete made with crushed aggregate and gravel, respectively, to ensure proper workability.