Maximizing energy recovery from wastewater via bioflocculation-enhanced primary treatment: a pilot scale study.

Anaerobic digestion of municipal sewage sludge is widely used for harvesting energy from wastewater organic content. The more organic carbon we can redirect into the primary sludge, the less energy is needed for aeration in secondary treatment and the more methane is produced in anaerobic digesters. Bioflocculation has been proposed as a promising separation technology to maximize carbon capture in primary sludge. Thus far, only limited data on bioflocculation are available under real conditions, i.e. from pilot-scale reactors treating raw sewage. Moreover, no study has discussed yet the influence of bioflocculation on denitrification potential of sewage. Therefore, we performed bioflocculation of raw sewage in high-rate contact stabilization process in pilot-scale to investigate maximal primary treatment efficiency. During 100 days of operation at sludge retention time of only 2 days, the average removal efficiencies of chemical oxygen demand (COD), suspended solids and total phosphorus were 75%, 87% and 51%, respectively, using no chemicals for precipitation. Up to 76% of incoming COD was captured in primary sludge and 46% for subsequent anaerobic digestion, where energy recovery potential achieved 0.33-0.37 g COD as CH4 per g COD of influent. This study showed in real conditions that this newly adapted separation process has significant benefits over chemically enhanced primary treatment, enabling sewage treatment process to overcome energy self-sufficiency.

Use of activated sludge biomass as an agent for advanced primary separation.

Conventional primary settling is a physical process of solid-liquid separation, normally presenting low removal efficiencies. Improvement of this separation process would result in energetic advantages: lower aeration requirements and higher biogas production form primary and secondary sludges. Secondary sludge has been proposed as a potential agent promoting an increase in primary separation efficiency. Few processes have been proposed, based on the cultivation of sludge under special conditions. However, one can speculate that regular sludge may have a similar effect. The aim of this research was to study that possibility. Sludges from different activated sludge reactors were tested. Results showed that COD removals were up to 55%, 2 times higher than that for simple settling. Under that condition, COD balances showed that aeration requirements would reduce 40%, and biogas production from primary and secondary sludges would increase 50%. It is inferred then that the application of activated sludge as an external agent represents an interesting alternative that have the potential to significantly improve energetic efficiency of sewage treatment plants.