ABSTRACT
The massive extraction of virgin raw materials has substantially intensified the focus on circular economy of building materials. As a Cradle-to-Cradle service life and circular approach for lime-based construction materials (LBCM) is lacking, the present study evaluates the environmental impact and feasibility of creating a fully recycled second-life render (SL) by designing a closed-loop upcycling process for first-life renders (FL). To achieve this, a second-life binder was thermally activated (900, 1000, 1100, 1200⯰C), while its microstructure, compressive strength, and thermal conductivity were investigated. SL had up to 33â¯% open porosity (FL 29â¯%), its compressive strength ranged from 2.5 to 3.4â¯MPa (FL 4.4â¯MPa) and the thermal conductivity from 1.002 to 1.107â¯W/mK (FL 1.231â¯W/mK). Resistance of SL and FL against sulfate attack was found to be equivalent, measured based on the recent RILEM TC 271-ASC recommendation. The environmental impact indicators integrating material properties and durability confirm that the second life-render can reduce CO2 emissions up to 55â¯%. The present research provides insights into unlocking essential sustainability gains through circular practices in the life-cycle of LBCM.