ABSTRACT
This study focuses on characterizing the temporal evolution of the surface affected by industrial treatment with NaOH within the processing tanks during the lye treatment stage of Manzanilla table olives. The lye treatment process is affected by multiple variables, such as ambient temperature, the initial temperature of the olives before lye treatment, the temperature of the NaOH solution, the concentration of the solution, the variety of olives, and their size, which are determinants of the speed of the lye treatment process. Traditionally, an expert, relaying on their subjective judgement, manages the cooking process empirically, leading to variability in the termination timing of the cook. In this study, we introduce a system that, by using an artificial vision system, allows us to know in a deterministic way the percentage of lye treatment achieved at each moment along the cooking process; furthermore, with an interpolator that accumulates values during the lye treatment, it is possible to anticipate the completion of the cooking by indicating the moment when two-thirds, three-fourths, or some other value of the interior surface will be reached with an error of less than 10% relative to the optimal moment. Knowing this moment is crucial for proper processing, as it will affect subsequent stages of the manufacturing process and the quality of the final product.
ABSTRACT
Olive pitting, slicing and stuffing machines (DRR in Spanish) are characterized by the fact that their optimal functioning is based on appropriate adjustments. Traditional systems are not completely reliable because their minimum error rate is 1-2%, which can result in fruit loss, since the pitting process is not infallible, and food safety issues can arise. Such minimum errors are impossible to remove through mechanical adjustments. In order to achieve this objective, an innovative solution must be provided in order to remove errors at operating speed rates over 2500 olives/min. This work analyzes the appropriate placement of olives in the pockets of the feed chain by using the following items: (1) An IoT System to control the DRR machine and the data analysis. (2) A computer vision system with an external shot camera and a LED lighting system, which takes a picture of every pocket passing in front of the camera. (3) A chip with a neural network for classification that, once trained, classifies between four possible pocket cases: empty, normal, incorrectly de-stoned olives at any angles (also known as a "boat"), and an anomalous case (foreign elements such as leafs, small branches or stones, two olives or small parts of olives in the same pocket). The main objective of this paper is to illustrate how with the use of a system based on IoT and a physical chip (NeuroMem CM1K, General Vision Inc.) with neural networks for sorting purposes, it is possible to optimize the functionality of this type of machine by remotely analyzing the data obtained. The use of classifying hardware allows it to work at the nominal operating speed for these machines. This would be limited if other classifying techniques based on software were used.
