Effect of phosphate compound on the reduction of the pressure drop of laboratory-scale fabric filter.

Fabric filters are generally used to eliminate the particulate matter of flue gas that is generated from waste incinerators. The pressure drop of fabric filter (ΔP) is accompanied by the build-up of a dust layer on the fabric filter, and ΔP increase leads to an increase in the energy consumption of induced draft fan in an incineration facility. In this study, phosphoric acid (H3PO4) and monobasic calcium phosphate (Ca(H2PO4)2) are tested as chemicals to reduce ΔP in fabric filter using a laboratory-scale equipment. The phosphorus concentration of collected dust was correlated to the increment of ΔP per unit weight of dust deposited on the filter fabric. The effect on ΔP reduction was apparent at the phosphorus concentrations of 2.2-5.3 wt% in the collected dust. As a result, the gas permeability was enhanced by 2-6 times as compared to that was observed at phosphorus concentrations less than 0.6 wt%. Based on the result of XRD analysis of the dust sampled from the filer bag, it was concluded that H3PO4 reacted with the Ca compounds even though Ca-P compound could not be identified exactly. When H3PO4 was sprayed, dust particles grew in size and the surface roughness of dust layer increased too. Such changes in the physicochemical properties of dust seemed to enhance the gas permeability of the dust layer, which caused a reduction in the value of ΔP.

Removal and speciation of mercury compounds in flue gas from a waste incinerator.

The management and control of mercury emissions from waste incinerators have become more significant, because waste incinerators are sinks to treat mercury-containing consumer products. This study investigated the effects of mercury concentrations and waste incineration temperatures on mercury speciation using a lab-scale experimental instrument. The removal characteristics of different mercury species were also investigated using an apparatus to simulate the fabric filter with a thin layer of additives such as Ca(OH)2 and NaHCO3, activated carbon (AC), and fly ash. HgCl2 generation rates peaked at 800°C for initial Hg(0) concentrations of 0.08-3.61 mg/Nm(3) in the presence of 400 ppm HCl. A linear relationship was established between the generation rate of HgCl2 and the logarithmic value of initial mercury concentration. Fly ash proved highly efficient in mercury removal, being equal or superior to AC. On the other hand, Ca(OH)2 and NaHCO3 were shown to have no effects on mercury removal. In the dry-scrubbing process, alkali agent is often sprayed in amounts beyond those stoichiometrically required to aid acidic gas removal. The research suggests, however, that this may hinder mercury removal from the flue gas of solid waste incinerators.

Effects of phosphoric acid sprayed into an incinerator furnace on the flue gas pressure drop at fabric filters.

Fabric filters are widely used to remove dust from flue gas generated by waste incineration. However, a pressure drop occurs at the filters, caused by growth of a dust layer on the filter fabric despite regular cleaning by pulsed-jet air. The pressure drop at the fabric filters leads to energy consumption at induced draft fan to keep the incinerator on negative pressure, so that its proper control is important to operate incineration facility efficiently. The pressure drop at fabric filters decreased whenever phosphoric acid wastewater (PAW) was sprayed into an incinerator for treating industrial waste. Operational data obtained from the incineration facility were analyzed to determine the short- and long-term effects of PAW spraying on the pressure drop. For the short-term effect, it was confirmed that the pressure drop at the fabric filters always decreased to 0.3-1.2kPa within about 5h after spraying PAW. This effect was expected to be obtained by about one third of present PAW spraying amount. However, from the long-term perspective, the pressure drop showed an increase in the periods of PAW spraying compared with periods for which PAW spraying was not performed. The pressure drop increase was particularly noticeable after the initial PAW spraying, regardless of the age and type of fabric filters used. These results suggest that present PAW spraying causes a temporary pressure drop reduction, leading to short-term energy consumption savings; however, it also causes an increase of the pressure drop over the long-term, degrading the overall operating conditions. Thus, appropriate PAW spraying conditions are needed to make effective use of PAW to reduce the pressure drop at fabric filters from a short- and long-term point of view.

Subcritical hydrothermal treatment for the recovery of liquid fertilizer from scallop entrails.

Scallop entrails are organic wastes containing abundant proteins and minerals but are considered difficult to recycle because of high cadmium concentrations. In this work, the current problem of scallop entrails recycling was investigated and a subcritical hydrothermal treatment (SCHT) was examined for the recovery of liquid fertilizer from scallop entrails. Scallop entrails are mainly recycled for composting and feedstuff production. However, the dilution by mixing scallop entrails with other feed waste was the sole countermeasure to reduce the cadmium concentration of compost. For feedstuff production, whole product derived from scallop entrails was exported to other countries instead of domestic utilization. Temperature, retention time (RT) at given temperature, and liquid-to-solid (LS) ratio were examined as SCHT conditions for scallop entrails processing. The extraction ratio of each constituent mainly depends on the temperature rather than the RT or the LS ratio. Upon the SCHT of scallop entrails at 200°C, an RT of 20 min, and an LS ratio of 10, the extraction of fertilizer constituents such as nitrogen, phosphorus, and potassium from the liquid product was optimum, whereas the release of cadmium was suppressed. The concentrations of heavy metals in the liquid product obtained using the above-mentioned SCHT conditions were below the maximum permissible concentration stipulated by the Fertilizer Control Law. SCHT is considered to be a feasible recycling method for scallop entrails to recover fertilizer components with a concomitant separation of cadmium from the product.

Onsite survey on the mechanism of passive aeration and air flow path in a semi-aerobic landfill.

The semi-aerobic landfill is a widely accepted landfill concept in Japan because it promotes stabilization of leachates and waste via passive aeration without using any type of mechanical equipment. Ambient air is thought to be supplied to the landfill through a perforated pipe network made of leachate collection pipe laid along the bottom and a vertically erected gas vent. However, its underlying air flow path and driving forces are unclear because empirical data from real-world landfills is inadequate. The objective of this study is to establish scientific evidence about the aeration mechanisms and air flow path by an on-site survey of a full-scale, semi-aerobic landfill. First, all passive vents located in the landfill were monitored with respect to temperature level and gas velocity in different seasons. We found a linear correlation between the outflow rate and gas temperature, suggesting that air flow is driven by a buoyancy force caused by the temperature difference between waste in the landfill and the ambient temperature. Some vents located near the landfill bottom acted as air inflow vents. Second, we conducted a tracer test to determine the air flow path between two vents, by injecting tracer gas from an air sucking vent. The resulting slowly increasing gas concentration at the neighboring vent suggested that fresh air flow passes through the waste layer toward the gas vents from leachate collection pipes, as well as directly flowing through the pipe network. Third, we monitored the temperature of gas flowing out of a vent at night. Since the temperature drop of the gas was much smaller than that of the environment, the air collected at the gas vents was estimated to flow mostly through the waste layer, i.e., the semi-aerobic landfill has considerable aeration ability under the appropriate conditions.

Decomposition of organochlorine compounds in flue gas from municipal solid waste incinerators using natural and activated acid clays.

High-temperature particle control (HTPC) using a ceramic filter is a dust collection method without inefficient cooling and reheating of flue gas treatment; thus, its use is expected to improve the energy recovery efficiency of municipal solid waste incinerators (MSWIs). However there are concerns regarding de novo synthesis and a decrease in the adsorptive removal efficiency of dioxins (DXNs) at approximately 300 degrees C. In this study, the effect of natural and activated acid clays on the decomposition of monochlorobenzene (MCB), one of the organochlorine compounds in MSW flue gas, was investigated. From the results of MCB removal tests at 30-300 degrees C, the clays were classified as adsorption, decomposition, and low removal types. More than half of the clays (four kinds of natural acid clays and two kinds of activated acid clays) were of the decomposition type. In addition, the presence of Cl atoms detached from MCB was confirmed by washing the clay used in the MCB removal test at 300 degrees C. Activated acid clay was expected to have high dechlorination performance because of its proton-rich-composition, but only two clays were classed as decomposition type. Conversely, all the natural acid clays used in this work were of the decomposition type, which contained relatively higher di- and trivalent metal oxides such as Al2O3, Fe2O3, MgO, and CaO. These metal oxides might contribute to the catalytic dechlorination of MCB at 300 degrees C. Therefore, natural and activated acid clays can be used as alternatives for activated carbon at 300 degrees C to remove organochloride compounds such as DXNs. Their utilization is expected to mitigate the latent risks related to the adoption of HTPC, and also to contribute to the improvement of energy recovery efficiency of MSWI. Implications: The effect of natural and activated acid clays on MCB decomposition was investigated to evaluate their suitability as materials for the removal of organochlorine compounds, such as DXNs, from MSWI flue gas at approximately 300 degrees C. More than half of the clays used in this study showed the decomposition characteristics of MCB. The presence of Cl atoms in the clay used in the MCB removal test at 300 degrees C proved the occurrence of MCB decomposition. The results of this study suggest a novel flue gas treatment method to establish high-energy efficient MSWI systems.

Assessment of internal condition of waste in a roofed landfill.

Recently, roofed landfills have been gaining popularity in Japan. Roofed landfills have several advantages over non-roofed landfills such as eliminating the visibility of waste and reducing the spread of offensive odours. This study examined the moisture balance and aeration conditions, which promote waste stabilisation, in a roofed landfill that included organic waste such as food waste. Moisture balance was estimated using waste characterization and the total amount of landfilled waste. Internal conditions were estimated based on the composition, flux, and temperature of the landfill gas. Finally, in situ aeration was performed to determine the integrity of the semi-aerobic structure of the landfill. With the effects of rainfall excluded, only 15% of the moisture held by the waste was discharged as leachate. The majority of the moisture remained in the waste layer, but was less than the optimal moisture level for biodegradation, indicating that an appropriate water spray should be administered. To assess waste degradation in this semi-aerobic landfill, the concentration and flow rate of landfill gas were measured and an in situ aeration test was performed. The results revealed that aerobic biodegradation had not occurred because of the unsatisfactory design and operation of the landfill.

Recovery of solid fuel from municipal solid waste by hydrothermal treatment using subcritical water.

Hydrothermal treatments using subcritical water (HTSW) such as that at 234°C and 3MPa (LT condition) and 295°C and 8MPa (HT condition) were investigated to recover solid fuel from municipal solid waste (MSW). Printing paper, dog food (DF), wooden chopsticks, and mixed plastic film and sheets of polyethylene, polypropylene, and polystyrene were prepared as model MSW components, in which polyvinylchloride (PVC) powder and sodium chloride were used to simulate Cl sources. While more than 75% of carbon in paper, DF, and wood was recovered as char under both LT and HT conditions, plastics did not degrade under either LT or HT conditions. The heating value (HV) of obtained char was 13,886-27,544 kJ/kg and was comparable to that of brown coal and lignite. Higher formation of fixed carbon and greater oxygen dissociation during HTSW were thought to improve the HV of char. Cl atoms added as PVC powder and sodium chloride to raw material remained in char after HTSW. However, most Cl originating from PVC was found to converse into soluble Cl compounds during HTSW under the HT condition and could be removed by washing. From these results, the merit of HTSW as a method of recovering solid fuel from MSW is considered to produce char with minimal carbon loss without a drying process prior to HTSW. In addition, Cl originating from PVC decomposes into soluble Cl compound under the HT condition. The combination of HTSW under the HT condition and char washing might improve the quality of char as alternative fuel.

Comparison of mass balance, energy consumption and cost of composting facilities for different types of organic waste.

Mass balance, energy consumption and cost are basic pieces of information necessary for selecting a waste management technology. In this study, composting facilities that treat different types of organic waste were studied by questionnaire survey and via a chemical analysis of material collected at the facilities. The mass balance was calculated on a dry weight basis because the moisture content of organic waste was very high. Even though the ratio of bulking material to total input varied in the range 0-65% on a dry basis, the carbon and ash content, carbon/nitrogen ratio, heavy metal content and inorganic nutrients in the compost were clearly influenced by the different characteristics of the input waste. The use of bulking material was not correlated with ash or elemental content in the compost. The operating costs were categorised into two groups. There was some economy of scale for wages and maintenance cost, but the costs for electricity and fuel were proportional to the amount of waste. Differences in operating costs can be explained by differences in the process characteristics.

Monitoring of leachate quality stored in gas ventilation pipes for evaluating the degree of landfill stabilization.

Monitoring of leachate quality is the essential measure in aftercare for evaluating landfill stabilization. Generally, the most common way of leachate monitoring is executed at the inlet of the leachate treatment facility. However, it does not necessarily reflect the actual state of the site. Thus, methodologies which focus on both the discharge, in order to determine when the post-closure care of the facility should terminate, and on the degree of waste stabilization in the landfill are required. In the present study, monitoring of leachate quality stored in 68 gas ventilation pipes was conducted and the degree of waste stabilization at each location in the landfill was estimated by a statistical approach using the results obtained by monitoring. Leachate characteristics varied significantly for each pipe but seemed to reflect the waste condition of the nearby location. Correlation among the analysed items was quite high. Namely, the difference of leachate quality seemed to be categorized only by the level of concentration but not by the specific characteristics. To confirm this, Euclidean distances of dissimilarity were calculated by multidimensional scaling using six items of leachate quality and temperature. Two factors (thickness of leachate and concentration of total organic carbon (TOC) and electric conductivity (EC)) that distinguish leachate characteristics appeared. To indicate the degree of stabilization by location, the spatial distribution of TOC, total nitrogen (TN), inorganic carbon (IC), and chloride ion were estimated by using the ordinary Kriging methodology. As the result, it was estimated that the concentration of leachate existing within the landfill, especially TN, was higher than the completion criteria for leachate in most parts of the investigated area.

An investigation of carbon release rate via leachate from an industrial solid waste landfill.

Long-term behaviour of leachate pollutants is a key factor to estimate time and cost required for the leachate treatment in landfills. Estimating carbon release via leachate can be a good way by which to understand the long-term behaviour, however, most studies have had a timeline of only several months or years. In this study, a release rate of carbon via leachate for 20 years was estimated at an industrial solid waste landfill. The total carbon content in dumped waste was estimated based on combustible contents determined by collecting samples from other industrial landfills and pretreatment facilities, and carbon contents in literature values. Leachate quantity data, which were not recorded for the first ten years, were estimated using a macro-moisture balance model including the effect of snow melt. Because leachate quantity and quality at each site were only measured after leachates were mixed, the quantity at each site was calculated by assuming infiltration rates with and without final cover. Results indicated that less than 2% of total input carbon was released from each site via leachate regardless of landfill age.

Alkaline solution neutralization capacity of soil.

Alkaline eluate from municipal solid waste (MSW) incineration residue deposited in landfill alkalizes waste and soil layers. From the viewpoint of accelerating stability and preventing heavy metal elution, pH of the landfill layer (waste and daily cover soil) should be controlled. On the other hand, pH of leachate from existing MSW landfill sites is usually approximately neutral. One of the reasons is that daily cover soil can neutralize alkaline solution containing Ca(2+) as cation. However, in landfill layer where various types of wastes and reactions should be taken into consideration, the ability to neutralize alkaline solutions other than Ca(OH)(2) by soil should be evaluated. In this study, the neutralization capacities of various types of soils were measured using Ca(OH)(2) and NaOH solutions. Each soil used in this study showed approximately the same capacity to neutralize both alkaline solutions of Ca(OH)(2) and NaOH. The cation exchange capacity was less than 30% of the maximum alkali neutralization capacity obtained by the titration test. The mechanism of neutralization by the pH-dependent charge can explain the same neutralization capacities of the soils. Although further investigation on the neutralization capacity of the soils for alkaline substances other than NaOH is required, daily cover soil could serve as a buffer zone for alkaline leachates containing Ca(OH)(2) or other alkaline substances.

Mass and element balance in food waste composting facilities.

The mass and element balance in municipal solid waste composting facilities that handle food waste was studied. Material samples from the facilities were analyzed for moisture, ash, carbon, nitrogen, and the oxygen consumption of compost and bulking material was determined. Three different processes were used in the food waste composting facilities: standard in-vessel composting, drying, and stand-alone composting machine. Satisfactory results were obtained for the input/output ash balance despite several assumptions made concerning the quantities involved. The carbon/nitrogen ratio and oxygen consumption values for compost derived only from food waste were estimated by excluding the contribution of the bulking material remaining in the compost product. These estimates seemed to be suitable indices for the biological stability of compost because there was a good correlation between them, and because the values seemed logical given the operating conditions at the facilities.

Air and landfill gas movement through passive gas vents installed in closed landfills.

In a closed landfill, Japan, remedial actions have been undertaken to address the inadequate leachate collection and drainage systems. Part of this process included installing many passive gas vents in the landfill to promote stabilization of landfilled waste. This study focused on the gas velocity in vents by conducting tracer tests to elucidate the gas flow via passive gas vents. The gas composition and gas temperature in the vents was also measured. As the gas vents pass through the waste layer, both landfill gas and air flows through the vents. Therefore, passive gas vents can be used to aerate landfilled waste as well as to collect and release landfill gas. Aerobic biodegradation occurs when air migrates through the waste layer if organic matter is present; this increases the temperature of the waste layer. Inflow of air into the gas vents can occur at a wide range of depths, even 10-20 m below ground level. Air is induced not from the surface of the landfill, but horizontally along the waste layer. The driving force of air induction from outside is a buoyancy effect caused by the temperature rise due to aerobic biodegradation.

Adopted technologies and basis for selection at municipal solid waste landfill facilities constructed in recent years in Japan.

In Japan, as the construction of new landfill facilities has become extremely difficult and the number of sites procured for landfill construction has decreased due to the 'not in my back yard' (NIMBY) syndrome, it has been assumed that the adoption of new technologies has increased. As the performance of new technologies exceeds that of conventional technologies, it is also assumed that residents would prefer the use of these new technologies and therefore any construction plans should be devised to ensure their use to ensure residents' satisfaction. In the present study, the technologies adopted for municipal solid waste landfill facilities constructed in recent years (2000 to 2004) in Japan and the bases for their adoption were investigated by means of a questionnaire survey. One of the main bases for the adoption of new technologies was the request by residents for new technology for roofing, rather than the other for new technologies for barrier systems, leachate treatment, and monitoring. In addition, it is possible that the municipalities did not recognize the difference between conventional and new technologies as defined in this study. The roof-type landfill that isolates waste from the surrounding environment was one of the requirements for the construction of new landfill facilities identified in the present investigation, and in this regard waste isolation should be required in all circumstances.

Determination of lead speciation in melting furnace fly ash by sequential chemical extraction.

A procedure for sequential chemical extraction to determine the degree of speciation of Pb compounds in melting furnace fly ash was developed. Optimal solvent concentrations were determined individually for each extracting solvent by using standard Pb reagents. Sequential chemical extraction was performed to evaluate the selectivity of extraction procedures for each Pb compound using simulated melting furnace fly ash samples. The extraction of Pb was significantly inhibited by the formation of insoluble precipitates created by the combination of extracted Pb(2+) with SO(4)(2-), Cl(-), and OH(-) contained in melting furnace fly ash. To selectively extract each Pb compound, Pb(2+) was sulfurized to prevent the formation of insoluble precipitates, and the solution pH was controlled to neutralize OH(-). Consequently, by the parallel use of five extraction procedures, the concentration of Pb in simulated melting furnace fly ash samples was satisfactorily estimated with errors between 0.5% and 20%.

Experimental study of behavior of endocrine-disrupting chemicals in leachate treatment process and evaluation of removal efficiency.

An experimental study of the behavior of endocrine-disrupting chemicals (EDCs) in leachate treatment processes (aeration, coagulation and sedimentation, activated carbon adsorption, and advanced oxidation) was conducted and removal efficiencies were evaluated. Among target EDCs, concentrations of BPA (1800 times), DBP (10 times), BBP (40 times), and DEHP (30 times) in leachate are more than ten times higher than those in surface water. BPA, DBP, and BBP can be treated by aeration and DEHP, by advanced oxidation processes. BPA could not be effectively removed by coagulation and sedimentation because most of BPA partitioned in the supernatant. DEHP could hardly be treated by aeration. The removal ratios of DEHP were approximately 50-70% if the generated sediment was removed completely. The removal ratios of DEHP in leachate of 100 m(3)/d with 100 kg of activated carbon were 50-70%, assuming a complete mixing model. The concentration of DEHP was decreased to below one-tenth in 120 min by advanced oxidation processes.

Removal of ammonium chloride generated by ammonia slip from the SNCR process in municipal solid waste incinerators.

The selective non-catalytic reduction (SNCR) process is one of the methods used to reduce NO(x) to N(2) and H(2)O by injecting NH(3) or urea solution into a high-temperature furnace. Merits of this method include simple handling, low cost, and energy savings. However, a critical problem of the SNCR process is the generation of ammonia slip; in reactions with HCl in flue gas, ammonium chloride is generated and forms detached white plumes near the stack. Using a laboratory-scale experimental apparatus, we examined the possibility of NH(4)Cl collection and removal by a bag filter (BF). The molar NH(3)/HCl ratio of the compound collected at the filter was nearly one, regardless of gas temperature, retention time, and concentration, confirming the formation of NH(4)Cl. The NH(4)Cl generation ratio increased as reaction temperature decreased, indicating that the collection efficiency of NH(4)Cl should increase if the BF is operated at the lowest possible temperature while avoiding the critical point causing low-temperature corrosion (e.g., 150 degrees C). In addition, the use of activated carbon injection in the front of the BF and the dust layer on the BF are expected to capture slipped ammonia at the BF and reduce NH(4)Cl fume generation in the stack.

Analytical study of endocrine-disrupting chemicals in leachate treatment process of municipal solid waste (MSW) landfill sites.

Influent and processed water were sampled at different points in the leachate treatment facilities of five municipal solid waste (MSW) landfill sites. Then, the concentrations of endocrine-disrupting chemicals (EDCs), namely, alkylphenols (APs), bisphenol A (BPA), phthalic acid esters (PAEs) and organotin compounds (OTs), in the treated leachate samples were determined and the behavior of the EDCs in the treatment processes was discussed. The concentrations of APs were as low as those in surface waters, and no OTs were detected (detection limit: 0.01 microg/L). Meanwhile, diethylhexyl phthalate (DEHP), which was the most abundant of the four substances measured as PAEs, and BPA were found in all of the influent samples. BPA was considerably degraded by aeration, except when the water temperature was low and the total organic carbon (TOC) was high. By contrast, aeration, biological treatment, and coagulation/sedimentation removed only a small amount of DEHP.