ABSTRACT
The efficient energy use in multiple sectors of modern industry is partly based on the efficient use of high-strength, high-performance alloys that retain remarkable mechanical properties at elevated and high temperatures. High-entropy alloys (HEAs) represent the most recent class of these materials with a high potential for high-temperature high-strength applications. Aside from their chemical composition and microstructure-property relationship, limited information on the effect of heat treatment as a decisive factor for alloy design is available in the literature. This work intends to contribute to this research topic by investigating the effect of heat treatment on the microstructure and mechanical performance of an Al4.4Co26Cr19Fe18Ni27Ti5.6 HEA. The solution annealed state is compared to aged states obtained at different heat treatment times at 750 °C. The temporal evolution of the matrix and the γ'-precipitates are analyzed in terms of chemical composition, crystallography, size, shape, and volume fraction by means of scanning electron microscopy, transmission electron microscopy, and atom probe tomography. The yield strength evolution and strength contributions are calculated by classical state-of-the-art models as well as by ab-initio-based calculations of the critical resolved shear stress. The findings indicate promising mechanical properties of the investigated alloy and provide insight not only into possible strengthening mechanisms but also into the evolution of main phases during the heat treatment.
ABSTRACT
To identify different types of precipitates and their composition, analytical electron tomography analysis on a needle-shaped sample was performed. Three-dimensional chemical maps from each element in a high alloyed steel are acquired and the resulting elemental maps are jointly reconstructed. Since analytical electron tomography data suffers from noise, total generalized variation regularization is used to improve the reconstruction quality compared to conventional reconstruction techniques. We analyse the influence of regularization parameters on these reconstructions in terms of elemental quantification, and compare these results to atom probe tomography measurements done on another sample of the same material.
ABSTRACT
Atom probe tomography, and related methods, probe the composition and the three-dimensional architecture of materials. The software tools which microscopists use, and how these tools are connected into workflows, make a substantial contribution to the accuracy and precision of such material characterization experiments. Typically, we adapt methods from other communities like mathematics, data science, computational geometry, artificial intelligence, or scientific computing. We also realize that improving on research data management is a challenge when it comes to align with the FAIR data stewardship principles. Faced with this global challenge, we are convinced it is useful to join forces. Here, we report the results and challenges with an inter-laboratory call for developing test cases for several types of atom probe microscopy software tools. The results support why defining detailed recipes of software workflows and sharing these recipes is necessary and rewarding: Open source tools and (meta)data exchange can help to make our day-to-day data processing tasks become more efficient, the training of new users and knowledge transfer become easier, and assist us with automated quantification of uncertainties to gain access to substantiated results.
ABSTRACT
Laser powder-bed fusion (LPBF) has significantly gained in importance and has become one of the major fabrication techniques within metal additive manufacturing. The fast cooling rates achieved in LPBF due to a relatively small melt pool on a much larger component or substrate, acting as heat sink, result in fine-grained microstructures and high oversaturation of alloying elements in the α-aluminum. Al-Si-Mg alloys thus can be effectively precipitation hardened. Moreover, the solidified material undergoes an intrinsic heat treatment, whilst the layers above are irradiated and the elevated temperature in the built chamber starts the clustering process of alloying elements directly after a scan track is fabricated. These silicon-magnesium clusters were observed with atom probe tomography in as-built samples. Similar beneficial clustering behavior at higher temperatures is known from the direct-aging approach in cast samples, whereby the artificial aging is performed immediately after solution annealing and quenching. Transferring this approach to LPBF samples as a possible post-heat treatment revealed that even after direct aging, the outstanding hardness of the as-built condition could, at best, be met, but for most instances it was significantly lower. Our investigations showed that LPBF Al-Si-Mg exhibited a high dependency on the quenching rate, which is significantly more pronounced than in cast reference samples, requiring two to three times higher quenching rate after solution annealing to yield similar hardness results. This suggests that due to the finer microstructure and the shorter diffusion path in Al-Si-Mg fabricated by LPBF, it is more challenging to achieve a metastable oversaturation necessary for precipitation hardening. This may be especially problematic in larger components.
