The effect of using components from different manufacturers on the rate of wear and corrosion of the head-stem taper junction of metal-on-metal hip arthroplasties.

AIMS: Surgeons have commonly used modular femoral heads and stems from different manufacturers, although this is not recommended by orthopaedic companies due to the different manufacturing processes. We compared the rate of corrosion and rate of wear at the trunnion/head taper junction in two groups of retrieved hips; those with mixed manufacturers (MM) and those from the same manufacturer (SM). MATERIALS AND METHODS: We identified 151 retrieved hips with large-diameter cobalt-chromium heads; 51 of two designs that had been paired with stems from different manufacturers (MM) and 100 of seven designs paired with stems from the same manufacturer (SM). We determined the severity of corrosion with the Goldberg corrosion score and the volume of material loss at the head/stem junction. We used multivariable statistical analysis to determine if there was a significant difference between the two groups. RESULTS: We found no significant difference in the corrosion scores of the two groups. The median rate of material loss at the head/stem junction for the MM and SM groups were 0.39 mm(3)/year (0.00 to 4.73) and 0.46 mm(3)/year (0.00 to 6.71) respectively; this difference was not significant after controlling for confounding factors (p = 0.06). CONCLUSION: The use of stems with heads of another manufacturer does not appear to affect the amount of metal lost from the surfaces between these two components at total hip arthroplasty. Other surgical, implant and patient factors should be considered when determining the mechanisms of failure of large diameter metal-on-metal hip arthroplasties. Cite this article: Bone Joint J 2016;98-B:917-24.

Non-invasive extendible endoprostheses for limb reconstruction in skeletally-mature patients.

We describe the application of a non-invasive extendible endoprosthetic replacement in skeletally-mature patients undergoing revision for failed joint replacement with resultant limb-length inequality after malignant or non-malignant disease. This prosthesis was developed for tumour surgery in skeletally-immature patients but has now been adapted for use in revision procedures to reconstruct the joint or facilitate an arthrodesis, replace bony defects and allow limb length to be restored gradually in the post-operative period. We record the short-term results in nine patients who have had this procedure after multiple previous reconstructive operations. In six, the initial reconstruction had been performed with either allograft or endoprosthetic replacement for neoplastic disease and in three for non-neoplastic disease. The essential components of the prosthesis are a magnetic disc, a gearbox and a drive screw which allows painless lengthening of the prosthesis using the principle of electromagnetic induction. The mean age of the patients was 37 years (18 to 68) with a mean follow-up of 34 months (12 to 62). They had previously undergone a mean of six (2 to 14) open procedures on the affected limb before revision with the non-invasive extendible endoprosthesis. The mean length gained was 56 mm (19 to 107) requiring a mean of nine (3 to 20) lengthening episodes performed in the outpatient department. There was one case of recurrent infection after revision of a previously infected implant and one fracture of the prosthesis after a fall. No amputations were performed. Planned exchange of the prosthesis was required in three patients after attainment of the maximum lengthening capacity of the implant. There was no failure of the lengthening mechanism. The Mean Musculoskeletal Tumour Society rating score was 22 of 30 available points (18 to 28). The use of a non-invasive extendible endoprosthesis in this manner provided patients with good functional results and restoration of leg-length equality, without the need for multiple open lengthening procedures.

Design and characterization of a novel permanent magnet synchronous motor used in a growing prosthesis for young patients with bone cancer.

Approximately 50 child sarcomas are treated with limb salvage surgery each year in the United Kingdom. These children need an extendable implant that can be lengthened periodically to keep pace with the growth in the opposite limb. Surgically, invasive devices have been used for the past 30 years with intrinsic problems of infection and long-term recurrent trauma to the patient. To eliminate problems associated with the invasive device, a noninvasive extendable prosthesis was developed. The magnetically coupled drive technology used for this prosthesis was a synchronous motor with a gear-driven telescoping shaft. In this design the motor configuration was in two parts: a rotating magnet (rotor) that fitted inside the prosthesis where space was limited and the stator, which was an external device used to extend the prosthesis remotely as the patient grew. This compact external drive produced a focused magnetic flux that required no cooling and operated on a single-phase power supply. The extending mechanism in the implant was able to overcome up to 1300 N force, which is the tension force exerted by the soft tissues during the lengthening procedure. The device has been successfully implanted in 50 patients.

In vivo distraction forces in extendible endoprosthetic replacements--a study of 34 patients.

Using an instrumented distraction tool 34 extendible endoprosthetic replacements were lengthened to measure total resistance to extension. The study consisted of 19 distal femoral, 2 proximal femoral, 1 total femoral, 8 proximal tibial, 1 distal humeral, 2 proximal humeral and 1 total humeral replacements. Among these prostheses a total of 76 measurements were made. The initial load on the prosthesis due to soft tissues and muscles varied between 0 and 578 N with an overall mean of 128 N. There was a linear relationship between extension and load. At 6 mm extension the load varied between 42 and 1513 N with a mean of 476 N. There was very little difference between the means of femoral and tibial measurements. There was very little resistance to extension in the total humeral replacement due to the absence of glenoid and muscle attachment. In the distal humeral replacement all three measurements were comparable with the forces in proximal tibial replacements. Two cases showed very high resistance to extension, which was mainly attributed to the presence of large amounts of scar tissues observed at surgery. During one lengthening operation a 30 s pause at 1 mm increments from 0 to 9 mm showed load recovery of approximately 10 per cent for up to 3 mm, beyond which there appeared to be stiffening of tissues.

Telemetry of forces from proximal femoral replacements and relevance to fixation.

Two proximal femoral replacements were instrumented to enable axial forces to be determined at two sites within the prosthesis: in the main shaft and near the tip of the intramedullary stem. The goal was to measure the changes in force distribution over time, as indicated by the ratio of the two forces. Inductive coupling between a coil worn around the leg and a small implanted coil was used, both to supply power to electronic circuits sealed into a welded cavity in the prosthesis and to telemeter data from the prosthesis. Data from both subjects were recorded over the first two years following surgery. For the first subject, there was an increase in mean shaft force excursions (peak force minus resting force) during level walking from 0.53 x BW after 1 week 2.77 x BW after 23 months. The corresponding mean tip force excursions were 0.13 x BW and 1.74 x BW, respectively. The ratio of mean tip force excursions to shaft force excursions steadily increased over the same period from 25 to 63%. Similar increases over time in the tip/shaft ratio were found during treadmill walking, stair climbing and stair descending. Data from the second subject were obtained for the shaft forces only, and were consistent with those from the first subject. The progressive transfer of axial load from the proximal to the distal part of the IM stem recorded telemetrically, together with radiographic observations, suggested that bone remodelling had taken place together with a less stable interface around the proximal part of the stem. This process evidently began soon after implantation.