Superoleophobic surfaces through control of sprayed-on stochastic topography.

The liquid repellency and surface topography characteristics of coatings comprising a sprayed-on mixture of fluoroalkyl-functional precipitated silica and a fluoropolymer binder were examined using contact and sliding angle analysis, electron microscopy, and image analysis for determination of fractal dimensionality. The coatings proved to be an especially useful class of liquid repellent materials due to their combination of simple and scalable deposition process, low surface energy, and the roughness characteristics of the aggregates. These characteristics interact in a unique way to prevent the buildup of binder in interstitial regions, preserving re-entrant curvature across multiple length scales, thereby enabling a wide range of liquid repellency, including superoleophobicity. In addition, rather than accumulating in the interstices, the binder becomes widely distributed across the surface of the aggregates, enabling a mechanism in which a simple shortage or excess of binder controls the extent of coating roughness at very small length scales, thereby controlling the extent of liquid repellence.

Hydrate-phobic surfaces: fundamental studies in clathrate hydrate adhesion reduction.

Clathrate hydrate formation and subsequent plugging of deep-sea oil and gas pipelines represent a significant bottleneck for deep-sea oil and gas operations. Current methods for hydrate mitigation are expensive and energy intensive, comprising chemical, thermal, or flow management techniques. In this paper, we present an alternate approach of using functionalized coatings to reduce hydrate adhesion to surfaces, ideally to a low enough level that hydrodynamic shear stresses can detach deposits and prevent plug formation. Systematic and quantitative studies of hydrate adhesion on smooth substrates with varying solid surface energies reveal a linear trend between hydrate adhesion strength and the practical work of adhesion (γ(total)[1 + cos θ(rec)]) of a suitable probe liquid, that is, one with similar surface energy properties to those of the hydrate. A reduction in hydrate adhesion strength by more than a factor of four when compared to bare steel is achieved on surfaces characterized by low Lewis acid, Lewis base, and van der Waals contributions to surface free energy such that the practical work of adhesion is minimized. These fundamental studies provide a framework for the development of hydrate-phobic surfaces, and could lead to passive enhancement of flow assurance and prevention of blockages in deep-sea oil and gas operations.

Exploiting topographical texture to impart icephobicity.

Appropriately structured topographical features that are found in nature (e.g,, the lotus leaf) or that are produced synthetically (e.g., via lithography) can impart superhydrophobic properties to surfaces. Water beads up and readily rolls off of such surfaces, making them self-cleaning. Within the past few years, scientists and engineers have begun exploring the utility of these surfaces in mitigating the icing problem prevalent in the operation of critical infrastructure such as airplanes, ships, power lines, and telecommunications equipment. An article in this issue advances our fundamental knowledge in this area by examining the dynamic impact of water droplets on both smooth and topographically structured supercooled substrates. The results illustrate that, under at least some environmental conditions, superhydrophobic surfaces can minimize or even eliminate ice formation by repelling impinging water drops before they can freeze. Subsequent research will build on these results, possibly leading to the fabrication of commercially viable and durable icephobic surfaces that mitigate the icing problem under all environmental conditions.

Relationships between water wettability and ice adhesion.

Ice formation and accretion may hinder the operation of many systems critical to national infrastructure, including airplanes, power lines, windmills, ships, and telecommunications equipment. Yet despite the pervasiveness of the icing problem, the fundamentals of ice adhesion have received relatively little attention in the scientific literature and it is not widely understood which attributes must be tuned to systematically design "icephobic" surfaces that are resistant to icing. Here we probe the relationships between advancing/receding water contact angles and the strength of ice adhesion to bare steel and twenty-one different test coatings (∼200-300 nm thick) applied to the nominally smooth steel discs. Contact angles are measured using a commercially available goniometer, whereas the average strengths of ice adhesion are evaluated with a custom-built laboratory-scale adhesion apparatus. The coatings investigated comprise commercially available polymers and fluorinated polyhedral oligomeric silsesquioxane (fluorodecyl POSS), a low-surface-energy additive known to enhance liquid repellency. Ice adhesion strength correlates strongly with the practical work of adhesion required to remove a liquid water drop from each test surface (i.e., with the quantity [1 + cos θ(rec)]), and the average strength of ice adhesion was reduced by as much as a factor of 4.2 when bare steel discs were coated with fluorodecyl POSS-containing materials. We argue that any further appreciable reduction in ice adhesion strength will require textured surfaces, as no known materials exhibit receding water contact angles on smooth/flat surfaces that are significantly above those reported here (i.e., the values of [1 + cos θ(rec)] reported here have essentially reached a minimum for known materials).

Bicontinuous polymeric microemulsions from polydisperse diblock copolymers.

Polymeric bicontinuous microemulsions are thermodynamically stable structures typically formed by ternary blends of immiscible A and B homopolymers and a macromolecular surfactant such as an AB diblock copolymer. Investigations of these bicontinuous morphologies have largely focused on model systems in which all components have narrow molecular weight distributions. Here we probe the effects of AB diblock polydispersity in ternary blends of polystyrene (PS), polyisoprene (PI), and poly(styrene-b-isoprene) (PS-PI). Three series of blends were prepared using the same PS and PI homopolymers; two of them contain nearly monodisperse components while the third includes a polydisperse PS-PI diblock. The PS and PI homopolymers and two of the PS-PI diblocks were prepared by anionic polymerization using sec-butyllithium and have narrow molecular weight distributions. The polydisperse PS-PI diblock was prepared by anionic polymerization using the functional organolithium 3-tert-butyldimethylsilyloxy-1-propyllithium; this diblock has a polydisperse PS block (Mw/Mn = 1.57) and a nearly monodisperse PI block (Mw/Mn < 1.1). The phase behavior of the three series of blends was probed using a combination of dynamic mechanical spectroscopy, small-angle X-ray scattering, and cloud point measurements, and a bicontinuous microemulsion channel was identified in each system. These results prove that monodisperse components are not required to form bicontinuous microemulsions and highlight the utility of polydispersity as a tool to tune polymer blend phase behavior. The random-phase approximation, originally advanced by de Gennes, and self-consistent field theory are used to provide a theoretical supplement to the experimental work. These theories are able to predict the directions of the polydispersity-driven shifts in domain spacing, order-disorder transition temperatures, and the location of the microemulsion channel. Self-consistent field theory is also used in conjunction with the experimental data from a series of nearly monodisperse blends to probe the variations of chi with temperature. A single linear relation of the form chi = alpha/T + beta does not describe chi at all blend compositions. Rather, two separate relations describe chi as a function of temperature; one is obtained from data on the diblock-rich side of the bicontinuous microemulsion channel while the other is obtained from data on the homopolymer-rich side of the channel. The blend morphology, rather than the composition (homopolymer fraction), apparently dictates whether the system is in the "diblock chi" or "homopolymer chi" regime. These results reinforce the notion that a true understanding of chi still eludes the polymer science community.

Polydispersity effects in poly(isoprene-b-styrene-b-ethylene oxide) triblock terpolymers.

Four hydroxyl-terminated poly(isoprene-b-styrene) diblock copolymers with comparable molecular weights and compositions (equivalent volume fractions of polyisoprene and polystyrene) but different polystyrene block polydispersity indices (M(w)/M(n)=1.06,1.16,1.31,1.44) were synthesized by anionic polymerization using either sec-butyllithium or the functional organolithium 3-triisopropylsilyloxy-1-propyllithium. Poly(ethylene oxide) (PEO) blocks were grown from the end of each of these parent diblocks to yield four series of poly(isoprene-b-styrene-b-ethylene oxide) (ISO) triblock terpolymers that were used to interrogate the effects of varying the polydispersity of the middle bridged polystyrene block. In addition to the neat triblock samples, 13 multicomponent blends were prepared at four different compositions from the ISO materials containing a polystyrene segment with M(w)/M(n)=1.06; these blends were used to probe the effects of increasing the polydispersity of the terminal PEO block. The melt-phase behavior of all samples was characterized using small-angle X-ray scattering and dynamic mechanical spectroscopy. Numerous polydispersity-driven morphological transitions are reported, including transitions from lamellae to core-shell gyroid, from core-shell gyroid to hexagonally packed cylinders, and from network morphologies [either O(70) (the orthorhombic Fddd network) or core-shell gyroid] to lamellae. Domain periodicities and order-disorder transition temperatures also vary with block polydispersities. Self-consistent field theory calculations were performed to supplement the experimental investigations and help elucidate the molecular factors underlying the polydispersity effects. The consequences of varying the polydispersity of the terminal PEO block are comparable to the polydispersity effects previously reported in AB diblock copolymers. Namely, domain periodicities increase with increasing polydispersity and domain interfaces tend to curve toward polydisperse blocks. The changes in phase behavior that are associated with variations in the polydispersity of the middle bridged polystyrene block, however, are not analogous to those reported in AB diblock copolymers, as increases in this middle block polydispersity are not always accompanied by (i) increased domain periodicities and (ii) a tendency for domain interfaces to curve toward the polydisperse domain. These results highlight the utility of polydispersity as a tool to tune the phase behavior of ABC block terpolymers.