Novel and accurate 3D-Printed surgical guide for mandibular reconstruction with integrated dental implants.

PURPOSE: Patients with mandibular defects due to trauma or infiltrated disease are in a need of functional mandibular implants that will completely restore the function of their lower jaw. One of the most important roles of well-functioning jaw is mastication, a complex mechanism. A conventional approach used in oral and maxillofacial surgery accomplish this aim via two major surgeries- mandibular reconstruction and surgical placement of dental implants. Little work has been done on combining the two surgeries into with using Additive Manufacturing (AM) and digital planning. MATERIAL AND METHODS: This case study offers a mandibular implant design solution with pre-positioned dental implants that can reduce the requirement to only one surgery. Mandibular implant was designed using 3-Matic software (Materialise, Belgium). Positions for dental implants were restoratively-driven and planned on the designed mandibular implant in Blue Sky Plan 4 software (Blue Sky Bio, USA) and placed prior to mandibular reconstruction using a 3D-printed surgical guide. Finite Element Analysis (FEA) was used to evaluate the mechanical behaviour of the 3D-printed surgical guide during dental implant placement. RESULTS: The surgical guide was fabricated using SLA and stress distribution was evaluated in ANSYS Workbench FEM software (Ansys Inc Swanson, Houston, USA). Results showed that the designed surgical guide can withstand the forces occurring during the surgery. CONCLUSION: The proposed method substantially reduces the surgical procedure and recovery time, increases the accuracy, and allows for a predictable restorative solution that can be visualised from the beginning.

Design and Fabrication of Implants for Mandibular and Craniofacial Defects Using Different Medical-Additive Manufacturing Technologies: A Review.

Mandibular and craniofacial bone defects can be caused by trauma, inflammatory disease, and benign or malignant tumors. Patients with bone defects suffer from problems with aesthetics, speech, and mastication, resulting in the need for implants. Conventional methods do not always provide satisfactory results. Most of the techniques proposed by researchers in the field of biomedical engineering use reverse engineering, computer-aided design (CAD), and additive manufacturing (AM), whose implementation can improve the outcomes of reconstructive surgeries. Several literature reviews on this particular topic have been conducted. However, they provide mostly overviews of AM technologies for general biomedical devices. This paper summarizes the use of existing medical AM techniques for the design and fabrication of mandibular and craniofacial implants, and then discusses their advantages and disadvantages in terms of accuracy, costs, energy consumption, and production rate. The aim of this study is to present a comparative review of the most commonly used AM technologies to aid researchers in selecting the best possible AM technologies for medical use. Studies included in this review contain CAD designs of mandibular or cranial implants, as well as their fabrication using AM technologies. Special attention is paid to PolyJet technology, because of its high accuracy, and economical efficiency.