ABSTRACT
In this paper, a new concept of extra-durable and sustainable wind turbine blades is presented. The two critical materials science challenges of the development of wind energy now are the necessity to prevent the degradation of wind turbine blades for several decades, and, on the other side, to provide a solution for the recyclability and sustainability of blades. In preliminary studies by DTU Wind, it was demonstrated that practically all typical wind turbine blade degradation mechanisms (e.g., coating detachment, buckling, spar cap/shell adhesive joint degradation, trailing edge failure, etc.) have their roots in interface degradation. The concept presented in this work includes the development of bio-inspired dual-mechanism-based interface adhesives (combining mechanical interlocking of fibers and chemical adhesion), which ensures, on the one side, extra-strong attachment during the operation time, and on the other side, possible adhesive joint separation for re-use of the blade parts. The general approach and physical mechanisms of adhesive strengthening and separation are described.
ABSTRACT
A review of the root causes and mechanisms of damage and failure to wind turbine blades is presented in this paper. In particular, the mechanisms of leading edge erosion, adhesive joint degradation, trailing edge failure, buckling and blade collapse phenomena are considered. Methods of investigation of different damage mechanisms are reviewed, including full scale testing, post-mortem analysis, incident reports, computational simulations and sub-component testing. The most endangered regions of blades include the protruding parts (tip, leading edges), tapered and transitional areas and bond lines/adhesives. Computational models of different blade damage mechanisms are discussed. The role of manufacturing defects (voids, debonding, waviness, other deviations) for the failure mechanisms of wind turbine blades is highlighted. It is concluded that the strength and durability of wind turbine blades is controlled to a large degree by the strength of adhesive joints, interfaces and thin layers (interlaminar layers, adhesives) in the blade. Possible solutions to mitigate various blade damage mechanisms are discussed.
ABSTRACT
This paper presents a computational analysis on the mechanical and damage behavior of novel hybrid polymer composites with graphene and MXene nano-reinforcements targeted for flexible electronics and advanced high-strength structural applications with additional functions, such as real-time monitoring of structural integrity. Geometrical models of three-dimensional representative volume elements of various configurations were generated, and a computational model based on the micromechanical finite element method was developed and solved using an explicit dynamic solver. The influence of the geometrical orientation, aspect ratio, and volume fractions of the inclusions, as well as the interface properties between the nano-reinforcements and the matrix on the mechanical behavior, was determined. The results of the presented research give initial insights about the mechanical and damage behavior of the proposed composites and provide insight for future design iterations of similar multifunctional materials.
ABSTRACT
Various scenarios of end-of-life management of wind turbine blades are reviewed. "Reactive" strategies, designed to deal with already available, ageing turbines, installed in the 2000s, are discussed, among them, maintenance and repair, reuse, refurbishment and recycling. The main results and challenges of "pro-active strategies", designed to ensure recyclability of new generations of wind turbines, are discussed. Among the main directions, the wind turbine blades with thermoplastic and recyclable thermoset composite matrices, as well as wood, bamboo and natural fiber-based composites were reviewed. It is argued that repair and reuse of wind turbine blades, and extension of the blade life has currently a number of advantages over other approaches. While new recyclable materials have been tested in laboratories, or in some cases on small or medium blades, there are remaining technological challenges for their utilization in large wind turbine blades.
ABSTRACT
In this work, the deformation behavior of MXene-based polymer composites with bioinspired brick and mortar structures is analyzed. MXene/Polymer nanocomposites are modeled at microscale for bioinspired configurations of nacre-mimetic brick-and-mortar assembly structure. MXenes (brick) with polymer matrix (mortar) are modeled using classical analytical methods and numerical methods based on finite elements (FE). The analytical methods provide less accurate estimation of elastic properties compared to the numerical one. MXene nanocomposite models analyzed with the FE method provide estimates of elastic constants in the same order of magnitude as literature-reported experimental results. Bioinspired design of MXene nanocomposites results in an effective increase of Young's modulus of the nanocomposite by 25.1% and strength (maximum stress capacity within elastic limits) enhanced by 42.3%. The brick and mortar structure of the nanocomposites leads to an interlocking mechanism between MXene fillers in the polymer matrix, resulting in effective load transfer, good strength, and damage resistance. This is demonstrated in this paper by numerical analysis of MXene nanocomposites subjected to quasi-static loads.
ABSTRACT
Computational and analytical studies of degradation of wind turbine blade materials at the macro-, micro-, and nanoscale carried out by the modelling team of the Section Composites and Materials Mechanics, Department of Wind Energy, DTU, are reviewed. Examples of the analysis of the microstructural effects on the strength and fatigue life of composites are shown. Computational studies of degradation mechanisms of wind blade composites under tensile and compressive loading are presented. The effect of hybrid and nanoengineered structures on the performance of the composite was studied in computational experiments as well.
ABSTRACT
A short overview of composite materials for wind turbine applications is presented here. Requirements toward the wind turbine materials, loads, as well as available materials are reviewed. Apart from the traditional composites for wind turbine blades (glass fibers/epoxy matrix composites), natural composites, hybrid and nanoengineered composites are discussed. Manufacturing technologies for wind turbine composites, as well their testing and modelling approaches are reviewed.
ABSTRACT
Machining tools are used in many areas of production. To a considerable extent, the performance characteristics of the tools determine the quality and cost of obtained products. The main materials used for producing machining tools are steel, cemented carbides, ceramics and superhard materials. A promising way to improve the performance characteristics of these materials is to design new nanocomposites based on them. The application of micromechanical modeling during the elaboration of composite materials for machining tools can reduce the financial and time costs for development of new tools, with enhanced performance. This article reviews the main groups of nanocomposites for machining tools and their performance.
