Converging orifice used to control the discharge rate of spherical particles from a flat floor silo.

The effect of the converging orifice geometry in a model silo on the discharge rate of monosized spherical particles was studied experimentally and numerically. The cylindrical container was equipped with interchangeable inserts with converging discharge orifices of various upper diameters in the upper base and a constant lower diameter in the lower base. Plastic PLA beads and agricultural granular materials: wheat, rapeseeds, and linseeds were tested. A series of discrete element method simulations corresponding to the performed experiments was conducted with a largely extended set of experimental discharge conditions. In the case of the constant thickness of the insert, the discharge rate initially increased with an increase in the half cone angle of the converging orifice and then the tendency reversed. In the majority of cases, the discharge rate through the converging orifice was higher than through the hopper with the same orifice diameter.

Breakage Strength of Wood Sawdust Pellets: Measurements and Modelling.

Wood pellets are an important source of renewable energy. Their mechanical strength is a crucial property. In this study, the tensile strength of pellets made from oak, pine, and birch sawdust with moisture contents of 8% and 20% compacted at 60 and 120 MPa was determined in a diametral compression test. The highest tensile strength was noted for oak and the lowest for birch pellets. For all materials, the tensile strength was the highest for a moisture content of 8% and 120 MPa. All pellets exhibited a ductile breakage mode characterised by a smooth and round stress-deformation relationship without any sudden drops. Discrete element method (DEM) simulations were performed to check for the possibility of numerical reproduction of pelletisation of the sawdust and then of the pellet deformation in the diametral compression test. The pellet breakage process was successfully simulated using the DEM implemented with the bonded particle model. The simulations reproduced the results of laboratory testing well and provided deeper insight into particle-particle bonding mechanisms. Cracks were initiated close to the centre of the pellet and, as the deformation progressed, they further developed in the direction of loading.

Mechanical and Combustion Properties of Agglomerates of Wood of Popular Eastern European Species.

The objective of the reported project was to produce wood agglomerates from popular East European species to determine their strength and combustion properties. Closed-die pellets were produced from sawdust of six types of wood common on the East European market: pine, willow, oak, poplar, birch, and beech. The properties of pellets, determined by the type of wood, were influenced by the compaction pressure and the moisture content of the sawdust. The highest average pellet density was obtained for oak sawdust, while the lowest density was obtained for poplar pellets. Expansion of pellets after removing from the die was found to be dependent on the wood species, and as expected, on compaction pressure. The pellet expansion increased after 2 h of conditioning in the laboratory and with an increase in moisture content. The highest and the smallest strength were obtained for oak pellets and for birch sawdust, respectively. The strength of the pellets increased by more than 100% with an increase in the compaction pressure from 60 MPa to 120 MPa. The average strength decreased by 65% with increasing moisture content. For all tested materials, drop resistance remained at a high level, acceptable in industrial practice. The highest calorific value of 18.97 MJ/kg was obtained for pine pellets. The highest ash value of 1.52% was obtained for willow pellets and the lowest value of 0.32% for pine pellets.

Friction and Shear Properties of Pine Biomass and Pellets.

Knowledge on the mechanical properties of granular biomass is important for the design and efficient operation of equipment used for handling, storage, and processing. Their mechanical properties are used as a measure of material quality. In this study, the mechanical properties of granular biomass obtained from pines (sawdust, shavings, long shavings, and pellets) were determined under a moisture content range of 10-50%. The coefficient of sliding friction µ of four construction materials was determined using a 210-mm-diameter direct shear tester (Jenike's shear box). To measure the shear resistance of the biomass materials (represented as torque T), a prototype vane tester was constructed. The characteristics of shear resistance with respect to time T(t) were determined for material samples under normal pressure p ranging from 5 to 30 kPa and a vane rotation rate of 3 rpm. Measurements were performed for five geometries of the rotor, reflecting typical deformation conditions encountered in the processing of granular biomass. The coefficient of sliding friction was found to be affected by the type of material, moisture content, and normal compressive pressure. Depending on the biomass material, the highest µ, which ranged from 0.50 to 0.62, was obtained for black steel, whereas the lowest µ, which ranged from 0.27 to 0.52, was obtained for aluminum. The lowest coefficient of sliding friction was observed for dry materials and high normal pressure. The torque T was observed to be affected by the rotor shape, material, normal pressure, and moisture content. The parameters presented provide information useful for the design of transport equipment and processing of granular wood biomass.

Influence of Changes in the Level of Volatile Compounds Emitted during Rapeseed Quality Degradation on the Reaction of MOS Type Sensor-Array.

This study presents the applicability of a three-parameters method for digital description of spoiled rapeseed odor based on the use of an electronic nose. The method consists of the use of three parameters to describe the sensor response, i.e., the maximum resistance value, the response time and the cleaning time of the active surface of the sensor. Reference chemical methods, i.e., determination of the ergosterol content and analysis of volatile compounds by gas chromatography-mass spectrometry, were used to monitor qualitative changes occurring in the stored material. A 31-day profile of volatile compounds and changes in the ergosterol content was determined in the study. A total of 18 chemical groups of volatile organic compounds was identified. There was a strong positive correlation between the cleaning time and the percentage content of alcohols and alkenes, as well as ergosterol, as a marker of qualitative changes. The maximum response was another parameter that effectively described the changes occurring in the seeds. This parameter was strongly negatively correlated with esters and amides in the case of six sensors, and with ergosterol, alkenes and to a lesser degree with alcohols in the case of the other two sensors. The study results clearly demonstrated a relationship between the sensor responses and the percentage content of alcohols and alkenes, which provided novel practical information for the oilseed branch.

Discrete Element Method Modelling of the Diametral Compression of Starch Agglomerates.

Starch agglomerates are widely applied in the pharmaceutical, agricultural, and food industries. The formation of potato starch tablets and their diametral compression were simulated numerically and verified in a laboratory experiment to analyse the microscopic mechanisms of the compaction and the origins of their breakage strength. Discrete element method (DEM) simulations were performed using EDEM software. Samples comprised of 120,000 spherical particles with radii normally distributed in the range of 5-36 µm were compacted in a cylindrical die with a diameter of 2.5 cm. The linear elastic-plastic constitutive contact model with a parallel bonded-particle model (BPM) was used to model the diametral compression. DEM simulations indicated that the BPM, together with the linear elastic-plastic contact model, could describe the brittle, semi-brittle, or ductile breakage mode, depending on the ratio of the strength to Young's modulus of the bond and the bond-to-contact elasticity ratio. Experiments confirmed the findings of the DEM simulations and indicated that potato starch (PS) agglomerates can behave as a brittle, semi-brittle, or ductile material, depending on the applied binder. The PS agglomerates without any additives behaved as a semi-brittle material. The addition of 5% of ground sugar resulted in the brittle breakage mode. The addition of 5% gluten resulted in the ductile breakage mode.