Microarchitected Compliant Scaffolds of Pyrolytic Carbon for 3D Muscle Cell Growth.

The integration of additive manufacturing technologies with the pyrolysis of polymeric precursors enables the design-controlled fabrication of architected 3D pyrolytic carbon (PyC) structures with complex architectural details. Despite great promise, their use in cellular interaction remains unexplored. This study pioneers the utilization of microarchitected 3D PyC structures as biocompatible scaffolds for the colonization of muscle cells in a 3D environment. PyC scaffolds are fabricated using micro-stereolithography, followed by pyrolysis. Furthermore, an innovative design strategy using revolute joints is employed to obtain novel, compliant structures of architected PyC. The pyrolysis process results in a pyrolysis temperature- and design-geometry-dependent shrinkage of up to 73%, enabling the geometrical features of microarchitected compatible with skeletal muscle cells. The stiffness of architected PyC varies with the pyrolysis temperature, with the highest value of 29.57 ± 0.78 GPa for 900 °C. The PyC scaffolds exhibit excellent biocompatibility and yield 3D cell colonization while culturing skeletal muscle C2C12 cells. They further induce good actin fiber alignment along the compliant PyC construction. However, no conclusive myogenic differentiation is observed here. Nevertheless, these results are highly promising for architected PyC scaffolds as multifunctional tissue implants and encourage more investigations in employing compliant architected PyC structures for high-performance tissue engineering applications.

Interlocking Matrix and Filler for Enhanced Individualization and Reinforcement in Polymer-Single-Walled Carbon Nanotube Composites.

Poor individualization and interfacial adhesion prevent single-walled carbon nanotube (SWNT)-polymer composites from reaching outstanding mechanical properties. With much larger diameters, but common structural features (high aspect ratio and absence of functional groups for covalent or supramolecular attachment with the polymer), carbon fibers face similar problems, which are addressed by covering the fibers with a thin layer of polymer. This sizing strategy has allowed carbon fibers to become the filler of choice for the highest performing materials. Inspired by this, here we investigate the use of the mechanical bond to wrap SWNTs with a layer of polymeric material to produce SWNTs mechanically interlocked with a layer of polymer. We first validate the formation of mechanically interlocked nanotubes (MINTs) using mixtures of SWNTs of relatively large average diameter (1.6 ± 0.4 nm), which are commercially available at reasonable prices and therefore could be technologically relevant as polymer fillers. We then design and synthesize by ring-opening metathesis polymerization (ROMP) a polymer decorated with multiple U-shaped molecules, which are later ring-closed around the SWNTs using metathesis. The obtained hybrids contain a high degree of individualized SWNTs and exhibit significantly increased mechanical properties when compared to the matrix polymer. We envision that this strategy could be employed to produce SWNTs interlocked with polymer layers with various designs for polymer reinforcement.

Optimization of Processing Conditions and Mechanical Properties for PEEK/PEI Multilayered Blends.

The goal of producing polyetheretherketone/polyetherimide (PEEK/PEI) blends is to combine the outstanding properties that both polymers present separately. Despite being miscible polymers, it is possible to achieve PEEK/PEI multilayered blends in which PEEK crystallinity is not significantly inhibited, as opposed to conventional extruding processes that lead to homogeneous mixtures with total polymer chain interpenetration. This study investigated a 50/50 (volume fraction) PEEK/PEI multilayered polymer blend in which manufacturing parameters were tailored to simultaneously achieve PEEK-PEI adhesion while keeping PEEK crystallinity in order to optimize the mechanical properties of this heterogeneous polymer blend. The interface adhesion was characterized with the use of three-point bending tests, which proved that a processing temperature below the melting point of PEEK produced weak PEEK-PEI interfaces. Results from differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), and X-ray diffraction analysis (XRD) showed that under a 350 °C consolidation temperature, there is a partial mixing of PEEK and PEI layers in the interface that provides good adhesion. The thickness of the mixed homogeneous region at this temperature exhibits reduced sensitivity to processing time, which ensures that both polymers essentially remain separate phases. This also entails that multilayered blends with good mechanical properties can be reliably produced with short manufacturing cycles. The combination of mechanical performance and potential joining capability supports their use in a wide range of applications in the automotive, marine, and aerospace industries.

Influence of Addition of Antibiotics on Chemical and Surface Properties of Sol-Gel Coatings.

Infection is one of the most common causes that leads to joint prosthesis failure. In the present work, biodegradable sol-gel coatings were investigated as a promising controlled release of antibiotics for the local prevention of infection in joint prostheses. Accordingly, a sol-gel formulation was designed to be tested as a carrier for 8 different individually loaded antimicrobials. Sols were prepared from a mixture of MAPTMS and TMOS silanes, tris(tri-methylsilyl)phosphite, and the corresponding antimicrobial. In order to study the cross-linking and surface of the coatings, a battery of examinations (Fourier-transform infrared spectroscopy, solid-state 29Si-NMR spectroscopy, thermogravimetric analysis, SEM, EDS, AFM, and water contact angle, thickness, and roughness measurements) were conducted on the formulations loaded with Cefoxitin and Linezolid. A formulation loaded with both antibiotics was also explored. Results showed that the coatings had a microscale roughness attributed to the accumulation of antibiotics and organophosphites in the surface protrusions and that the existence of chemical bonds between antibiotics and the siloxane network was not evidenced.

Bioinspired antireflective flexible films with optimized mechanical resistance fabricated by roll to roll thermal nanoimprint.

This work describes the fabrication process of moth eye antireflective poly (methyl methacrylate) transparent films via roll to roll thermal nanoimprint lithography. The process parameters are investigated and adjusted in order to obtain from a single moth-eye structured mold, a range of antireflective topographies that gradually vary their geometry from protruding to intruding nanocones. A correlation between the process parameters with the optical and mechanical properties of the films is established to illustrate the influence of the processing parameters and serve as guideline to produce antireflective flexible films with balanced properties and optimized performance adequate to the application environment. A finite element model is described predicting the mechanical behavior of the moth-eye PMMA imprinted nanostructures.

Single-imprint moth-eye anti-reflective and self-cleaning film with enhanced resistance.

Antireflective transparent materials are essential for a myriad of applications to allow for clear vision and efficient light transmission. Despite the advances, efficient and low cost solutions to clean antireflective surfaces have remained elusive. Here, we present a practical approach that enables the production of antireflective polymer surfaces based on moth-eye inspired features incorporating photoinduced self-cleaning properties and enhanced mechanical resistance. The methodology involves the fabrication of sub-wavelength moth-eye nanofeatures onto transparent surface composite films in a combined processing step of nanoparticle coating and surface nanoimprinting. The resulting surfaces reduced the optical reflection losses from values of 9% of typical PMMA plastic films to an optimum value of 0.6% in the case of double-sided moth-eye nanoimprinted films. The composite moth-eye topography also showed an improved stiffness and scratch resistance. This technology represents a significant advancement not limited by scale, for the development of antireflective films for low cost application products.

Multifunctional Nano-engineered Polymer Surfaces with Enhanced Mechanical Resistance and Superhydrophobicity.

This paper presents a multifunctional polymer surface that provides superhydrophobicity and self-cleaning functions together with an enhancement in mechanical and electrical performance. These functionalities are produced by nanoimprinting high aspect ratio pillar arrays on polymeric matrix incorporating functional reinforcing elements. Two distinct matrix-filler systems are investigated specifically, Carbon Nanotube reinforced Polystyrene (CNT-PS) and Reduced Graphene Oxide reinforced Polyvinylidene Difluoride (RGO-PVDF). Mechanical characterization of the topographies by quantitative nanoindentation and nanoscratch tests are performed to evidence a considerable increase in stiffness, Young's modulus and critical failure load with respect to the pristine polymers. The improvement on the mechanical properties is rationalized in terms of effective dispersion and penetration of the fillers into the imprinted structures as determined by confocal Raman and SEM studies. In addition, an increase in the degree of crystallization for the PVDF-RGO imprinted nanocomposite possibly accounts for the larger enhancement observed. Improvement of the mechanical ruggedness of functional textured surfaces with appropriate fillers will enable the implementation of multifunctional nanotextured materials in real applications.