ABSTRACT
This paper focuses on the microstructure, phase composition, mechanical, tribological and corrosion properties of high-entropy alloys (HEAs) in the CoCrCuFeNi system depending on copper content, which was varied from 0 to 20 at. % with an increment of 5%. CoCrCuFeNi alloys were manufactured by powder metallurgy methods: mechanical alloying and hot pressing of element mixtures. The solubility limit of copper in CoCrFeNi solid solution was found to be 9 at. %. Segregation of irregularly shaped copper grains sized 1-30 µm is observed at concentrations above this solubility limit. As copper concentration increases, the phase composition of CoCrCuFeNi alloys changes from the single phase based on FCC1 solid solution (Cu = 0-5 at. %) to the dual-phase FCC1 + FCC2 alloy (Cu = 10-20 at. %), where FCC1 is the main phase and FCC2 is the secondary copper-rich phase. Tribological tests have shown that doping the CoCrFeNi alloy with copper increased wear resistance by 23% due to solid solution hardening. As copper content rises above 20%, the content of the secondary FCC2 phase increases, while wear resistance and alloy hardness decline. An analysis of wear tracks and wear products has shown that abrasion of CoCrCuFeNi alloys occurs via the abrasive-oxidative wear mechanism. The corrosion tests of CoCrCuFeNi HEAs in 3.5% NaCl solution had demonstrated that doping the alloy with copper at low concentrations (5-10%) leads to decreasing of corrosion resistance, possibly due to the formation of undesirable oxide Cu2O along with protective Cr2O3. At high copper concentrations (15-20%) galvanic corrosion is suppressed due to coarsening of FCC2 grains and thus decreasing the specific contact surface area between the cathode (FCC2) and the anode (FCC1).
ABSTRACT
This paper focuses on the study of the structure and mechanical properties of CoCrCuxFeNi high-entropy alloys and their adhesion to single diamond crystals. CoCrCuxFeNi alloys were manufactured by the powder metallurgy route, specifically via mechanical alloying of elemental powders, followed by hot pressing. The addition of copper led to the formation of a dual-phase FCC + FCC2 structure. The CoCrCu0.5FeNi alloy exhibited the highest ultimate tensile strength (1080 MPa). Reductions in the ductility of the CoCrCuxFeNi HEAs and the tendency for brittle fracture behavior were observed at high copper concentrations. The equiatomic alloys CoCrFeNi and CoCrCuFeNi demonstrated high adhesion strength to single diamond crystals. The diamond surface at the fracture of the composites having the CoCrFeNi matrix had chromium-rich metal matrix regions, thus indicating that chromium carbide, responsible for adhesion, was formed at the composite-diamond interface. Copper-rich areas were detected on the diamond surface within the composites having the CoCrCuFeNi matrix due to the predominant precipitation of the FCC2 phase at the interfaces or the crack propagation along the FCC/FCC2 interface, resulting in the exposure of the Cu-rich FCC2 phase on the surface.
