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1.
Arch Orthop Trauma Surg ; 143(3): 1611-1617, 2023 Mar.
Article in English | MEDLINE | ID: mdl-35149888

ABSTRACT

INTRODUCTION: Classifying complex acetabular defects in revision total hip arthroplasty (THA) by means of conventional radiographs comes with significant limitations. Statistical shape modelling allows the virtual reconstruction of the native pelvic morphology, hereby enabling an analytic acetabular defect assessment. Our objective was to evaluate the effect of advanced imaging augmented with analytic representations of the defect on (1) intra- and inter-rater reliability, and (2) up- or downscaling of classification scores when evaluating acetabular defects in patients undergoing revision THA. MATERIALS AND METHODS: The acetabular defects of 50 patients undergoing revision THA were evaluated by three independent, fellowship-trained orthopaedic surgeons. Defects were classified according to the acetabular defect classification (ADC) using four different imaging-based representations, namely, standard radiographs, CT imaging, a virtual three-dimensional (3D) model and a quantitative analytic representation of the defect based on a statistical shape model reconstruction. Intra- and inter-rater reliabilities were quantified using Fleiss' and Cohen's kappa scores, respectively. Up- and downscaling of classification scores were compared for each of the imaging-based representations and differences were tested. RESULTS: Overall inter-rater agreement across all imaging-based representations for the classification was fair (κ 0.29 95% CI 0.28-0.30). Inter-rater agreement was lowest for radiographs (κ 0.21 95% CI 0.19-0.22) and increased for other representations with agreement being highest when using analytic defect models (κ 0.46 95% CI 0.43-0.48). Overall intra-rater agreement was moderate (κ 0.51 95% CI 0.42-0.60). Intra-rater agreement was lowest for radiographs (κ 0.40 95% CI 0.23-0.57), and highest for ratings including analytic defect models (κ 0.64:95% CI 0.46-0.82). Virtual 3D models with quantitative analytic defect representations upscaled acetabular defect scores in comparison to standard radiographs. CONCLUSIONS: Using 3D CT imaging with statistical shape models doubles the intra- and inter-rater reliability and results in upscaling of acetabular defect classification when compared to standard radiographs. This method of evaluating defects will aid in planning surgical reconstruction and stimulate the development of new classification systems based on advanced imaging techniques.


Subject(s)
Arthroplasty, Replacement, Hip , Imaging, Three-Dimensional , Humans , Reproducibility of Results , Acetabulum , Observer Variation
2.
J Orthop Res ; 39(11): 2419-2427, 2021 11.
Article in English | MEDLINE | ID: mdl-33491799

ABSTRACT

Classification and evaluation of acetabular defects remain challenging and are primarily based on qualitative classification methods. That is because quantitative techniques describing variations of acetabular defects and accompanying bone loss volume are not available. This study introduces a new method based on statistical shape models (SSMs) to quantitively describe acetabular defects. This method is then applied to 87 acetabular defects to objectively describe the variations in acetabular defects typically encountered during revision total hip arthroplasty. The absolute bone loss volume, relative bone loss volume, and relative bone loss surface area with respect to the SSM-based pre-diseased anatomy were used to quantify the acetabular bone defects in different segments of the acetabular surface. The absolute bone loss volume of the average defect shape was equal to 37.0 cm3 . The first three principal modes, accounting for 62% of the total shape variation, were found to represent variations in acetabular defect morphology. The first, second, and third principal modes described, respectively, the size of the bone defects, the difference between superomedially and superolaterally migrated defects, and the degree of involvement of the posterior or anterior column. The developed SSM and the introduced approach could be used to create automated and unbiased classification methods based on quantitative data. Moreover, the proposed model and the underlying data provide the basis for a quantitative design approach where the shape and size of new acetabular implants are determined according to clinical variation present in acetabular defects.


Subject(s)
Arthroplasty, Replacement, Hip , Hip Prosthesis , Acetabulum/diagnostic imaging , Acetabulum/surgery , Arthroplasty, Replacement, Hip/methods , Reoperation , Retrospective Studies
3.
J Arthroplasty ; 36(3): 1003-1008, 2021 03.
Article in English | MEDLINE | ID: mdl-33097337

ABSTRACT

BACKGROUND: Intra-articular hyaluronic acid (IAHA) can be injected into an osteoarthritic hip joint to reduce pain and to improve functionality. Several studies report IAHA to be safe, with minor adverse effects that normally disappear spontaneously within a week. However, intra-articular corticosteroids prior to total hip arthroplasty (THA) have been associated with increased infection rates. This association has never been investigated for IAHA and THA. We aimed to assess the influence of IAHA on the outcome of THA, with an emphasis on periprosthetic joint infection (PJI). METHODS: At a mean follow-up of 52 months (±18), we compared complication rates, including superficial and deep PJIs, of THA in patients who received an IAHA injection ≤6 months prior to surgery (injection group) with that of patients undergoing THA without any previous injection in the ipsilateral hip (control group). One hundred thirteen patients (118 hips) could be retrospectively included in the injection group, and 452 patients (495 hips) in the control group. RESULTS: No differences in baseline characteristics nor risk factors for PJI between the 2 groups were found. The clinical outcomes in terms of VAS pain scores (1.4 vs 1.7 points, P = .11), modified Harris Hip Scores (77 vs 75 points, P = .09), and Hip disability and Osteoarthritis Outcome Scores (79 vs 76 points, P = .24) did not differ between the injection group and the control group. Also, complications in terms of persistent wound leakage (0% vs 1.2%, P = .60), thromboembolic events (0% vs 0.6%, P = 1.00), periprosthetic fractures (1.7% vs 1.2%, P = .65), and dislocations (0% vs 0.4%, P = 1.00) did not differ. However, in the injection group there was a higher rate of PJIs (4% vs 0%, P < .001) and postoperative wound infections (9% vs 3%, P = .01), compared to the control group. CONCLUSION: Our findings suggest that IAHA performed 6 months or less prior to THA may pose a risk for increased rates of PJI. We recommend refraining from performing THA within 6 months after IAHA administration.


Subject(s)
Arthritis, Infectious , Arthroplasty, Replacement, Hip , Arthroplasty, Replacement, Hip/adverse effects , Humans , Hyaluronic Acid/adverse effects , Injections, Intra-Articular , Retrospective Studies , Treatment Outcome
4.
J Orthop Res ; 39(6): 1164-1173, 2021 06.
Article in English | MEDLINE | ID: mdl-32844506

ABSTRACT

The initial stability of cementless total hip arthroplasty (THA) implants is obtained by an interference fit that allows osseointegration for a long term secondary stability of the implant. Yet, finding the insertion endpoint that corresponds to an appropriate initial stability is currently often based on a number of subjective experiences of the orthopedic surgeon, which can be challenging. In order to assist the orthopedic surgeons in their pursuit to find this optimal initial stability, this study aims to determine whether the analysis of sound that results from the implant insertion hammer blows can be used to objectively monitor the insertion process of cementless THA implants. An in vivo study was conducted. The experimental results revealed vibro-acoustic behavior sensitive to implant seating, related to the low frequency content of the response spectra. This sensitive low-frequency behavior was quantified by a set of specific vibro-acoustic features and metrics that reflected the power and similarity of the low-frequency response. These features and metrics allowed monitoring the implant seating and their convergence agreed well with the endpoint of insertion as determined by the orthopedic surgeon. Intraoperative fractures caused an abrupt and opposite change of the vibro-acoustic behavior prior to the notification of the fracture by the orthopedic surgeon. The observation of such an abrupt change in the vibro-acoustic behavior can be an important early warning for loss of implant stability. The presented vibro-acoustic measurement method shows potential to serve as a decision supporting source of information as it showed to reflect the implant seating.


Subject(s)
Acoustics , Arthroplasty, Replacement, Hip/methods , Fractures, Bone/diagnosis , Intraoperative Complications/diagnosis , Adult , Aged , Aged, 80 and over , Arthroplasty, Replacement, Hip/adverse effects , Cementation , Early Diagnosis , Humans , Middle Aged , Vibration , Young Adult
5.
IEEE J Transl Eng Health Med ; 9: 2500210, 2021.
Article in English | MEDLINE | ID: mdl-35103118

ABSTRACT

OBJECTIVE: The level of primary implant fixation in cementless total hip arthroplasty is a key factor for the longevity of the implant. Vibration-based methods show promise for providing quantitative information to help surgeons monitor implant fixation intraoperatively. A thorough understanding of what is driving these changes in vibrational behavior is important for further development and improvement of these methods. Additionally, an instrument must be designed to enable surgeons to leverage these methods. This study addresses both of these issues. METHOD: An augmented system approach was used to develop an instrument that improves the sensitivity of the vibrational method and enables the implementation of the necessary excitation and measurement equipment. The augmented system approach took into account the dynamics of the existing bone-implant system and its interaction with the added instrument. RESULTS: Two instrument designs are proposed, accompanied by a convergence-based method to determine the insertion endpoint. The modal strain energy density distribution was shown to affect the vibrational sensitivity to contact changes in certain areas. CONCLUSION: The augmented system approach led to an instrument design that improved the sensitivity to changes in the proximal region of the combined bone-implant-instrument system. This fact was confirmed both in silico and in vitro. Clinical Impact: The presented method and instruments address practical intraoperative challenges and provide perspective to objectively support the surgeon's decision-making process, which will ensure optimal patient treatment.


Subject(s)
Arthroplasty, Replacement, Hip , Hip Prosthesis , Femur/surgery , Humans , Prosthesis Design , Vibration
6.
J Funct Biomater ; 11(4)2020 Sep 24.
Article in English | MEDLINE | ID: mdl-32987709

ABSTRACT

Replicate bones are widely used as an alternative for cadaveric bones for in vitro testing. These composite bone models are more easily available and show low inter-specimen variability compared to cadaveric bone models. The combination of in vitro testing with in silico models can provide further insights in the evaluation of the mechanical behavior of orthopedic implants. An accurate numerical representation of the experimental model is important to draw meaningful conclusions from the numerical predictions. This study aims to determine the elastic material constants of a commonly used composite clavicle model by combining acoustic experimental and numerical modal analysis. The difference between the experimental and finite element (FE) predicted natural frequencies was minimized by updating the elastic material constants of the transversely isotropic cortical bone analogue that are provided by the manufacturer. The longitudinal Young's modulus was reduced from 16.00 GPa to 12.88 GPa and the shear modulus was increased from 3.30 GPa to 4.53 GPa. These updated material properties resulted in an average natural frequency difference of 0.49% and a maximum difference of 1.73% between the FE predictions and the experimental results. The presented updated model aims to improve future research that focuses on mechanical simulations with clavicle composite bone models.

7.
Comput Methods Biomech Biomed Engin ; 23(13): 1026-1033, 2020 Oct.
Article in English | MEDLINE | ID: mdl-32619099

ABSTRACT

Treatment of large acetabular defects and discontinuities remains challenging and relies on the accurate restoration of the native anatomy of the patient. This study introduces and validates a statistical shape model for the reconstruction of acetabular discontinuities with severe bone loss through a two-sided Markov Chain Monte Carlo reconstruction method. The performance of the reconstruction algorithm was evaluated using leave-one-out cross-validation in three defect types with varying severity as well as severe defects with discontinuities. The two-sided reconstruction method was compared to a one-sided methodology. Although, reconstruction errors increased with defect size and this increase was most pronounced for pelvic discontinuities, the two-sided reconstruction method was able to reconstruct the native anatomy with higher accuracy than the one-sided reconstruction method. These findings can improve the preoperative planning and custom implant design in patients with large pelvic defects, both with and without discontinuities.


Subject(s)
Models, Anatomic , Models, Statistical , Pelvis/abnormalities , Pelvis/surgery , Plastic Surgery Procedures , Acetabulum/surgery , Algorithms , Female , Humans , Male , Prostheses and Implants , Reproducibility of Results
8.
Hip Pelvis ; 32(2): 59-69, 2020 Jun.
Article in English | MEDLINE | ID: mdl-32566536

ABSTRACT

Recurrent instability remains a common cause of failure after revision total hip arthroplasty (THA). Dual mobility (DM) cups and designs with constrained acetabular liners (CAL) have both been developed to help overcome this challenge. The aim of this report is to compare safety and efficacy outcomes of both designs based on the literature. A comprehensive literature review including published evidence on the results of DM and CAL in revision THA was performed and summarized. Available literature focusing on overall survival, dislocation, loosening, intra-prosthetic dislocation (IPD), and functional outcomes were analysed. Forty-six reports including an evaluation of 5,617 total hips were evaluated were included in the review. The included studies were divided into two distinct groups based on implantation approach: i) CAL (n=15) and ii) DM (n=31). The DM group had higher overall survival rates (94.7% vs. 81.0%), lower dislocation rates (2.6% vs. 11.0%), and lower acetabular loosening rates (1.0% vs. 2.0%) compared to the CAL group. IPDs were reported in 6 studies (mean rate, 0.6%). No differences in functional outcomes were identified due to incomplete reports. Our observations reveal that designs with CAL have poorer outcomes as compared to DM cups in revision THA. Currently, the use of DM seems more appropriate since they offer lower rates of dislocations, loosening and re-revisions in the short- and mid-term. Concerns regarding the potential of increased wear in a younger, high-demand population require additional data and evaluation by long-term studies for the DM design.

9.
Sensors (Basel) ; 20(1)2020 Jan 01.
Article in English | MEDLINE | ID: mdl-31906330

ABSTRACT

The total number of total hip arthroplasties is increasing every year, and approximately 10% of these surgeries are revisions. New implant design and surgical techniques are evolving quickly and demand accurate preclinical evaluation. The initial stability of cementless implants is one of the main concerns of these preclinical evaluations. A broad range of initial stability test methods is currently used, which can be categorized into two main groups: Load-to-failure tests and relative micromotion measurements. Measuring relative micromotion between implant and bone is recognized as the golden standard for implant stability testing as this micromotion is directly linked to the long-term fixation of cementless implants. However, specific custom-made set-ups are required to measure this micromotion, with the result that numerous studies opt to perform more straightforward load-to-failure tests. A custom-made micromotion test set-up for artificial acetabular bone models was developed and used to compare load-to-failure (implant push-out test) with micromotion and to assess the influence of bone material properties and press-fit on the implant stability. The results showed a high degree of correlation between micromotion and load-to-failure stability metrics, which indicates that load-to-failure stability tests can be an appropriate estimator of the primary stability of acetabular implants. Nevertheless, micromotions still apply as the golden standard and are preferred when high accuracy is necessary. Higher bone density resulted in an increase in implant stability. An increase of press-fit from 0.7 mm to 1.2 mm did not significantly increase implant stability.


Subject(s)
Arthroplasty, Replacement, Hip/instrumentation , Bone and Bones/surgery , Hip Prosthesis/standards , Prostheses and Implants/standards , Biomechanical Phenomena , Bone and Bones/chemistry , Bone and Bones/physiopathology , Humans , Prosthesis Design , Range of Motion, Articular/physiology
10.
SICOT J ; 5: 35, 2019.
Article in English | MEDLINE | ID: mdl-31571579

ABSTRACT

INTRODUCTION: Total Hip Arthroplasty (THA) in the treatment of primary osteoarthritis of the hip has evolved to a very safe and cost-effective intervention with revision rates below 5% after 10 years. To this day, however, controversy remains on whether or not to cement the acetabular cup. METHODS: A comprehensive PubMed search of the English literature for studies published between 2007 and 2018 was performed. Studies comparing the clinical (revision rate, functionality), radiological (wear) or economic (cost) differences between cemented (cemented stem with cemented cup) and hybrid (cemented stem with uncemented cup) prostheses for primary osteoarthritis of the hip were identified as eligible. RESULTS: A total of 1032 studies were identified whereof twelve were included for qualitative synthesis. All studies concerning the risk of revision were based on registry data, covering a total of 365,693 cups. Cemented prostheses had a similar or lower risk of revision compared to hybrid prostheses in every study, but performed slightly worse on functionality and quality of life. While cemented prostheses were the cheapest option, hybrids were the most cost-effective. DISCUSSION: The widespread preference for cementless fixation of the acetabulum cannot be explained by a superior survival of cementless or hybrid models. Irrespective of age, cemented fixation of the acetabulum remains the gold standard to which other techniques should be compared.

11.
Med Eng Phys ; 60: 30-38, 2018 10.
Article in English | MEDLINE | ID: mdl-30061064

ABSTRACT

Modal parameters are often investigated in order to assess the initial fixation of an implant. Most of studies are focused on the natural frequencies and frequency response function. Usually the femoral stem is tested although the acetabular cup fixation is important as well. The results of implant stability assessment are inconsistent and seem to suggest that frequency as a stability indicator is not sufficiently sensitive. In this study the sensitivity of the modal properties to changes in the bone-implant interface was investigated with the help of the finite element method (FEM). A novel fixation index based on modal shape curvature was investigated as a potential measure of the implant fixation. Modal frequencies are sensitive to interface changes in some manner, but suffer from insensitivity to local changes at bone-implant interface. The sensitivity up to 44% of natural frequencies to stiffness change due insertion steps was observed. The tested damage indicators are able to detect localized small changes in peripheral stiffness (5% stiffness reduction) with 95% confidence under the noise up to 1%. The modal shapes and their curvatures have a great potential to be a robust fixation indicator.


Subject(s)
Acetabulum , Arthroplasty, Replacement, Hip , Finite Element Analysis , Bone-Implant Interface , Hip Prosthesis
12.
Acta Orthop Belg ; 84(4): 407-414, 2018 Dec.
Article in English | MEDLINE | ID: mdl-30879444

ABSTRACT

Studies concerning Pinnacle® modular metal-on- metal (MoM) total hip arthroplasty (THA) show better results than for most other MoM THAs. The goal of this study was to report on the revision rate, clinical outcome and metal ion levels regarding this specific prosthesis. Retrospectively selected patients were evaluated clinically, and Visual Analogue Score for pain (VAS), Harris Hip Score (HHS) and Hip disability and Osteoarthritis Outcome Score (HOOS) were determined. Blood metal ion levels were measured. 195 patients were included (mean follow-up 6.4 years). MoM related revision was performed in 5.1%. Clinical outcome was good, with a mean VAS of 6.7 out of 100, HHS of 88.9 and HOOS of 80.7. Five year survival was 96.6%, eight year survival decreased to 90.0%. No correlation could be found between metal ion levels and outcome. Although clinical outcome was good, overall survival of the Pinnacle® MoM is unacceptably low compared to MoP survival.


Subject(s)
Arthroplasty, Replacement, Hip , Hip Prosthesis , Metal-on-Metal Joint Prostheses , Osteoarthritis, Hip/surgery , Prosthesis Design , Adult , Aged , Aged, 80 and over , Female , Humans , Male , Middle Aged , Prosthesis Failure , Reoperation , Retrospective Studies , Treatment Outcome
13.
Med Eng Phys ; 49: 28-38, 2017 11.
Article in English | MEDLINE | ID: mdl-28760407

ABSTRACT

In cementless total hip arthroplasty (THA), the initial stability is obtained by press-fitting the implant in the bone to allow osseointegration for a long term secondary stability. However, finding the insertion endpoint that corresponds to a proper initial stability is currently based on the tactile and auditory experiences of the orthopedic surgeon, which can be challenging. This study presents a novel real-time method based on acoustic signals to monitor the acetabular implant fixation in cementless total hip arthroplasty. Twelve acoustic in vitro experiments were performed on three types of bone models; a simple bone block model, an artificial pelvic model and a cadaveric model. A custom made beam was screwed onto the implant which functioned as a sound enhancer and insertor. At each insertion step an acoustic measurement was performed. A significant acoustic resonance frequency shift was observed during the insertion process for the different bone models; 250 Hz (35%, second bending mode) to 180 Hz (13%, fourth bending mode) for the artificial bone block models and 120 Hz (11%, eighth bending mode) for the artificial pelvis model. No significant frequency shift was observed during the cadaveric experiment due to a lack of implant fixation in this model. This novel diagnostic method shows the potential of using acoustic signals to monitor the implant seating during insertion.


Subject(s)
Acetabulum , Acoustics , Arthroplasty, Replacement, Hip , Hip Prosthesis , Equipment Design , Humans , Reproducibility of Results
14.
Clin Biomech (Bristol, Avon) ; 42: 70-78, 2017 Feb.
Article in English | MEDLINE | ID: mdl-28110243

ABSTRACT

BACKGROUND: Accurate pre-clinical evaluation of the initial stability of new cementless hip stems using in vitro micromotion measurements is an important step in the design process to assess the new stem's potential. Several measuring systems, linear variable displacement transducer-based and other, require assuming bone or implant to be rigid to obtain micromotion values or to calculate derived quantities such as relative implant tilting. METHODS: An alternative linear variable displacement transducer-based measuring system not requiring a rigid body assumption was developed in this study. The system combined advantages of local unidirectional and frame-and-bracket micromotion measuring concepts. The influence and possible errors that would be made by adopting a rigid body assumption were quantified. Furthermore, as the system allowed emulating local unidirectional and frame-and-bracket systems, the influence of adopting rigid body assumptions were also analyzed for both concepts. Synthetic and embalmed bone models were tested in combination with primary and revision implants. Single-legged stance phase loading was applied to the implant - bone constructs. FINDINGS: Adopting a rigid body assumption resulted in an overestimation of mediolateral micromotion of up to 49.7µm at more distal measuring locations. Maximal average relative rotational motion was overestimated by 0.12° around the anteroposterior axis. Frontal and sagittal tilting calculations based on a unidirectional measuring concept underestimated the true tilting by an order of magnitude. INTERPRETATION: Non-rigid behavior is a factor that should not be dismissed in micromotion stability evaluations of primary and revision femoral implants.


Subject(s)
Arthroplasty, Replacement, Hip/methods , Femur/physiology , Hip Prosthesis , Biomechanical Phenomena , Humans , Joint Instability/physiopathology , Motion , Prosthesis Design
15.
J Mech Behav Biomed Mater ; 66: 12-18, 2017 02.
Article in English | MEDLINE | ID: mdl-27829191

ABSTRACT

Replicate composite bones are used extensively for in vitro testing of new orthopedic devices. Contrary to tests with cadaveric bone material, which inherently exhibits large variability, they offer a standardized alternative with limited variability. Accurate knowledge of the composite's material properties is important when interpreting in vitro test results and when using them in FE models of biomechanical constructs. The cortical bone analogue material properties of three different fourth-generation composite bone models were determined by updating FE bone models using experimental and numerical modal analyses results. The influence of the cortical bone analogue material model (isotropic or transversely isotropic) and the inter- and intra-specimen variability were assessed. Isotropic cortical bone analogue material models failed to represent the experimental behavior in a satisfactory way even after updating the elastic material constants. When transversely isotropic material models were used, the updating procedure resulted in a reduction of the longitudinal Young's modulus from 16.00GPa before updating to an average of 13.96 GPa after updating. The shear modulus was increased from 3.30GPa to an average value of 3.92GPa. The transverse Young's modulus was lowered from an initial value of 10.00GPa to 9.89GPa. Low inter- and intra-specimen variability was found.


Subject(s)
Bone Substitutes , Cortical Bone/physiology , Materials Testing , Elastic Modulus , Humans , Models, Theoretical
16.
Mater Sci Eng C Mater Biol Appl ; 54: 94-100, 2015 Sep.
Article in English | MEDLINE | ID: mdl-26046272

ABSTRACT

Additive manufacturing techniques are getting more and more established as reliable methods for producing porous metal implants thanks to the almost full geometrical and mechanical control of the designed porous biomaterial. Today, Ti6Al4V ELI is still the most widely used material for porous implants, and none or little interest goes to pure titanium for use in orthopedic or load-bearing implants. Given the special mechanical behavior of cellular structures and the material properties inherent to the additive manufacturing of metals, the aim of this study is to investigate the properties of selective laser melted pure unalloyed titanium porous structures. Therefore, the static and dynamic compressive properties of pure titanium structures are determined and compared to previously reported results for identical structures made from Ti6Al4V ELI and tantalum. The results show that porous Ti6Al4V ELI still remains the strongest material for statically loaded applications, whereas pure titanium has a mechanical behavior similar to tantalum and is the material of choice for cyclically loaded porous implants. These findings are considered to be important for future implant developments since it announces a potential revival of the use of pure titanium for additively manufactured porous implants.


Subject(s)
Prostheses and Implants , Titanium/chemistry , Alloys , Biocompatible Materials/chemistry , Compressive Strength , Lasers , Materials Testing , Porosity , Surface Properties , Tantalum/chemistry , Weight-Bearing
17.
Acta Biomater ; 14: 217-25, 2015 Mar.
Article in English | MEDLINE | ID: mdl-25500631

ABSTRACT

The medical device industry's interest in open porous, metallic biomaterials has increased in response to additive manufacturing techniques enabling the production of complex shapes that cannot be produced with conventional techniques. Tantalum is an important metal for medical devices because of its good biocompatibility. In this study selective laser melting technology was used for the first time to manufacture highly porous pure tantalum implants with fully interconnected open pores. The architecture of the porous structure in combination with the material properties of tantalum result in mechanical properties close to those of human bone and allow for bone ingrowth. The bone regeneration performance of the porous tantalum was evaluated in vivo using an orthotopic load-bearing bone defect model in the rat femur. After 12 weeks, substantial bone ingrowth, good quality of the regenerated bone and a strong, functional implant-bone interface connection were observed. Compared to identical porous Ti-6Al-4V structures, laser-melted tantalum shows excellent osteoconductive properties, has a higher normalized fatigue strength and allows for more plastic deformation due to its high ductility. It is therefore concluded that this is a first step towards a new generation of open porous tantalum implants manufactured using selective laser melting.


Subject(s)
Prostheses and Implants , Tantalum/pharmacology , Animals , Cell Line , Compressive Strength/drug effects , Femur/diagnostic imaging , Femur/drug effects , Humans , Lasers , Male , Mice , Microscopy, Electron, Scanning , Porosity , Radiography , Rats, Wistar , Torsion, Mechanical
18.
Biomaterials ; 35(24): 6172-81, 2014 Aug.
Article in English | MEDLINE | ID: mdl-24811260

ABSTRACT

The large surface area of highly porous titanium structures produced by additive manufacturing can be modified using biofunctionalizing surface treatments to improve the bone regeneration performance of these otherwise bioinert biomaterials. In this longitudinal study, we applied and compared three types of biofunctionalizing surface treatments, namely acid-alkali (AcAl), alkali-acid-heat treatment (AlAcH), and anodizing-heat treatment (AnH). The effects of treatments on apatite forming ability, cell attachment, cell proliferation, osteogenic gene expression, bone regeneration, biomechanical stability, and bone-biomaterial contact were evaluated using apatite forming ability test, cell culture assays, and animal experiments. It was found that AcAl and AnH work through completely different routes. While AcAl improved the apatite forming ability of as-manufactured (AsM) specimens, it did not have any positive effect on cell attachment, cell proliferation, and osteogenic gene expression. In contrast, AnH did not improve the apatite forming ability of AsM specimens but showed significantly better cell attachment, cell proliferation, and expression of osteogenic markers. The performance of AlAcH in terms of apatite forming ability and cell response was in between both extremes of AnH and AsM. AcAl resulted in significantly larger volumes of newly formed bone within the pores of the scaffold as compared to AnH. Interestingly, larger volumes of regenerated bone did not translate into improved biomechanical stability as AnH exhibited significantly better biomechanical stability as compared to AcAl suggesting that the beneficial effects of cell-nanotopography modulations somehow surpassed the benefits of improved apatite forming ability. In conclusion, the applied surface treatments have considerable effects on apatite forming ability, cell attachment, cell proliferation, and bone ingrowth of the studied biomaterials. The relationship between these properties and the bone-implant biomechanics is, however, not trivial.


Subject(s)
Bone Regeneration/drug effects , Titanium/pharmacology , Adolescent , Animals , Apatites/pharmacology , Bone Substitutes/pharmacology , Cell Adhesion/drug effects , Cell Proliferation/drug effects , Cell Shape/drug effects , Cells, Cultured , Hot Temperature , Humans , Hydrochloric Acid/pharmacology , Male , Organ Size/drug effects , Periosteum/cytology , Periosteum/drug effects , Periosteum/ultrastructure , Porosity , Rats, Wistar , Sodium Hydroxide/pharmacology , Solutions , Spectrometry, X-Ray Emission , Sulfuric Acids/pharmacology , Surface Properties , Tissue Scaffolds/chemistry , Titanium/chemistry , X-Ray Microtomography
19.
J Arthroplasty ; 29(2): 397-400, 2014 Feb.
Article in English | MEDLINE | ID: mdl-23764033

ABSTRACT

A total of 1659 primary THAs using a cemented custom-made intra-operative manufactured prosthesis (IMP)-stem were studied. The end point for survival was defined as revision of the stem for any reason. Revision arthroplasty was performed in 49 cases. The IMP-stems had a revision free 20-year survival rate of 95.5%. Revisions were performed mainly because of aseptic loosening. There were no drawbacks like increased infection risk due to the prolonged surgical time needed for the intra-operative production of the stem. These data provide evidence that the cemented IMP-stem is able to provide good long-term results.


Subject(s)
Arthroplasty, Replacement, Hip/instrumentation , Hip Prosthesis , Prosthesis Design/methods , Aged , Arthroplasty, Replacement, Hip/methods , Cementation , Female , Follow-Up Studies , Humans , Male , Middle Aged , Reoperation
20.
Article in English | MEDLINE | ID: mdl-22548243

ABSTRACT

The long-term success of a cementless total hip arthroplasty depends on the implant geometry and interface bonding characteristics (fit, coating and ingrowth) and on stem stiffness. This study evaluates the influence of stem geometry and fitting conditions on the evolution and distribution of the bone-stem contact, stress and strain during and after the hip stem insertion, by means of dynamic finite element techniques. Next, the influence of the mechanical state (bone-stem contact, stress and strain) resulted from the insertion process on the stem initial resistance to subsidence is investigated. In addition, a study on the influence of bone-stem interface conditions (friction) on the insertion process and on the initial stem stability under physiological loading is performed. The results indicate that for a stem with tapered shape the contact in the proximal part of the stem was improved, but contact in the calcar region was achieved only when extra press-fit conditions were considered. Changes in stem geometry towards a more tapered shape and extra press fit and variation in the bone-stem interface conditions (contact amount and high friction) led to a raise in the total insertion force. A direct positive relationship was found between the stem resistance to subsidence and stem geometry (tapering and press fit), bone-stem interface conditions (bone-stem contact and friction interface) and the mechanical status at the end of the insertion (residual stress and strain). Therefore, further studies on evaluating the initial performance of different stem types should consider the parameters describing the bone-stem interface conditions and the mechanical state resulted from the insertion process.


Subject(s)
Hip Prosthesis , Femur/physiology , Finite Element Analysis , Friction , Humans , Materials Testing , Stress, Mechanical
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