Multi-process production occurs in the iron and steel industry, supporting 'dual carbon' target: An in-depth study of CO2 emissions from different processes.

Reducing CO2 emissions of the iron and steel industry, a typical heavy CO2-emitting sector, is the only way that must be passed to achieve the 'dual-carbon' goal, especially in China. In previous studies, however, it is still unknown what is the difference between blast furnace-basic oxygen furnace (BF-BOF), scrap-electric furnace (scrap-EF) and hydrogen metallurgy process. The quantitative research on the key factors affecting CO2 emissions is insufficient. There is also a lack of research on the prediction of CO2 emissions by adjusting industrial structure. Based on material flow analysis, this study establishes carbon flow diagrams of three processes, and then analyze the key factors affecting CO2 emissions. CO2 emissions of the iron and steel industry in the future is predicted by adjusting industrial structure. The results show that: (1) The CO2 emissions of BF-BOF, scrap-EF and hydrogen metallurgy process in a site are 1417.26, 542.93 and 1166.52 kg, respectively. (2) By increasing pellet ratio in blast furnace, scrap ratio in electric furnace, etc., can effectively reduce CO2 emissions. (3) Reducing the crude steel output is the most effective CO2 reduction measure. There is still 5.15 × 108-6.17 × 108 tons of CO2 that needs to be reduced by additional measures.

Muti-objective optimization on energy consumption, CO2 emission and production cost for iron and steel industry.

Due to high material density, high energy consumption density and CO2 emission density, it is not only difficult but significant to clarify the relationship between energy consumption, the CO2 emission and the production cost in different conditions. However, the previous researches rarely refer how to balance the energy consumption, the CO2 emission and the production cost after the fluctuation of material, energy and carbon price as well as what will happen to them if production structure changes. Therefore, based on the conservation law of mass and energy, to study iron and steel manufacturing process (ISMP), this paper, taking carbon price into consideration, establishes a muti-optimization model of energy consumption, CO2 emission and cost. After optimization with different objectives, the production cost per tonne of crude steel is reduced by 192.03 CNY (7.71%), the CO2 emission per tonne of crude steel is reduced by 224.22 kg (13.37%), and the energy consumption per tonne of steel is reduced by 51.20 kgce (9.10%). Moreover, based on the optimization results under different objectives, it is ironmaking process (coal ratio and ore ratio) and steelmaking process (amount of scrap steel) that has more impact on three above as well as ore blending and coal blending have a great influence on production cost but little effect on energy consumption and CO2 emission.

Assessment of different methods in analyzing motor vehicle emission factors.

To explore the emission characteristics of vehicle's pollutants is of great significance to prevent and control the diffusion of pollutants. Limited by geographic location and economic condition, the model- and guideline-based studies on vehicle's emission factor have become more concerned measures than the actual measurement. By analyzing the actual operating conditions of motor vehicles, this study obtains the emission factors of typical pollutants from different motor vehicles by adopting international vehicle emission (IVE) model and guideline method, respectively. Furthermore, the resulting emission factors by the above methods were compared and analyzed with on-road method. The results show that: (1) the emission factors of vehicle pollutants change regularly with velocity, emission standard, and accumulated mileage. Taking CO as an example, its emission factor shows a downward trend with the increase of velocity and emission standard and an upward trend with the increase of accumulated mileage; (2) compared with the actual measurement, the vehicle emission factor obtained by the guideline method has a large error, while the IVE model is close to the actual.

Technologies-based potential analysis on saving energy and water of China's iron and steel industry.

Water and energy conservation are indispensable commitments to achieve the sustainable development of the iron and steel industry. Hereby, this study established an evaluation framework to model the water and energy consumption in the iron and steel industry. This framework quantitatively assessed the energy and water saving with adoption of conventional and emerging technologies. Thirty mainstream technologies, among which 21 focused on energy saving and the remaining 9 focused on water saving, were selected for analysis. Five scenarios were developed to examine systematic water- and energy-saving potentials, including benchmark (BM) scenario, constrained product (CP) scenario, business as usual (BAU) scenario, and benefit/cost-driven (BD) scenario and strengthened policy (SP) scenario. The results show that the energy-saving potentials of BAU, BD and SP scenarios are 1.75 PJ, 1.21 PJ and 1.65 PJ, respectively. The water-saving potentials of BAU, BD and SP scenarios are 4.83 billion m3, 5.71 billion m3 and 9.15 billion m3, respectively. The specific energy consumption and water consumption decreased to 15.01-15.59 GJ/t and 54.13-58.77 m3/t, respectively. This study suggested to implement encouraging policies in prompt popularity rate of technologies, and promote energy-saving and water-saving technologies to achieve sustainable development of iron and steel industry.

An evaluation of greenhouse gas emission efficiency in China's industry based on SFA.

As one of the largest countries with sound industrial systems in the world, China is a major emitter of greenhouse gases. In order to achieve sustainable development, the analysis of greenhouse gas emissions from industry is of great significance. This research evaluates the greenhouse gas emission efficiency (GHG efficiency) at industry level in 26 sectors of China and analyzes the impacts of its determinants using stochastic frontier approach. Furthermore, the correlations for GHG efficiency with its determinants and other proxies are estimated by Kendall's rank analysis. Industry level data from Chinese processing and manufacturing industries spanning over the period 2000-2016 are used for this analysis. Results show that there has little potential to improve GHG efficiency, then technology progress is necessary. The GHG efficiency performance responds both to changes in the proportion of net electricity use and the ratio of electricity price to coal price; meanwhile the technology capacity also has a positive impact. Besides, three main proxies of GHG intensity, energy efficiency and energy intensity have their own significance respectively, but could not represent GHG efficiency.

Comprehensive evaluation on energy-water saving effects in iron and steel industry.

The production of iron and steel is energy-intensive that motivated the emergence of various energy-saving technologies to reduce energy consumption. However, the effects of water-saving brought by these energy-saving technologies are rarely examined which can lead to misevaluation of their economic feasibility. In this regard, material flow analysis (MFA) was used in this study to establish the water-energy nexus and examine the potential of water-saving and energy-saving effects in the condition of applying various mixes of the 16 technologies (Ministry of Industry and Information Technology, 2015-2016) in iron and steel industry. Meanwhile, this study classified the selected 16 energy-saving technologies into three groups: direct water-saving technology, indirect water-saving technology, and water consumption technology. The low-temperature steel rolling technology is the only water-consuming energy-saving technology in this study; its indirect specific water computation reaches 0.06 m3/t. The remaining 15 energy-saving technologies have the potential of saving water indirectly, with averaged indirect specific water-saving amounting to 0.28 m3/t. This study also built an evaluation scheme of cost-benefit analysis for energy-saving technologies. With consideration of benefits brought by water saving, eleven technologies have the potential to achieve economic feasibility compared to nine in which mere energy-saving effects being considered. The results show that if the studied 16 technologies are implemented simultaneously, the comprehensive specific energy consumption will be reduced by 4.28 MJ, and the specific fresh water consumption will be reduced by 0.68 m3. Meanwhile, this research found that the cost of most energy-saving technologies will be decreased by an average of 5.52 CNY/GJ, despite the cost of low-temperature steel rolling technology increased by 0.68 CNY/GJ. This study evaluated the cost-effectiveness of energy-saving technologies taking the benefits of water conservation into consideration. It could provide references for decision-makers to develop commercialization strategies on energy saving technologies in the steel industry.