Minimizing Area-Specific Resistance of Electrochemical Hydrogen Compressor under Various Operating Conditions Using Unsteady 3D Single-Channel Model.

Extensive research has been conducted over the past few decades on carbon-free hydrogen energy. Hydrogen, being an abundant energy source, requires high-pressure compression for storage and transportation due to its low volumetric density. Mechanical and electrochemical compression are two common methods used to compress hydrogen under high pressure. Mechanical compressors can potentially cause contamination due to the lubricating oil when compressing hydrogen, whereas electrochemical hydrogen compressors (EHCs) can produce high-purity, high-pressure hydrogen without any moving parts. A study was conducted using a 3D single-channel EHC model focusing on the water content and area-specific resistance of the membrane under various temperature, relative humidity, and gas diffusion layer (GDL) porosity conditions. Numerical analysis demonstrated that the higher the operating temperature, the higher the water content in the membrane. This is because the saturation vapor pressure increases with higher temperatures. When dry hydrogen is supplied to a sufficiently humidified membrane, the actual water vapor pressure decreases, leading to an increase in the membrane's area-specific resistance. Furthermore, with a low GDL porosity, the viscous resistance increases, hindering the smooth supply of humidified hydrogen to the membrane. Through a transient analysis of an EHC, favorable operating conditions for rapidly hydrating membranes were identified.

Minimizing Specific Energy Consumption of Electrochemical Hydrogen Compressor at Various Operating Conditions Using Pseudo-2D Model Simulation.

With the increased usage of hydrocarbon-based fossil fuels, air pollution and global warming have accelerated. To solve this problem, renewable energy, such as hydrogen technology, has gained global attention. Hydrogen has a low volumetric density and thus requires compression technologies at high pressures to reduce storage and transportation costs. Techniques for compressing hydrogen include using mechanical and electrochemical hydrogen compressors. Mechanical compressors require higher specific energy consumption than electrochemical hydrogen compressors. Here, we used an electrochemical hydrogen compressor as a pseudo-two-dimensional model focused on electroosmotic drag, water back-diffusion, and hydrogen crossover flux at various temperatures, polymer electrolyte membrane thicknesses, and relative humidity conditions. To date, there have been few studies based on various operating conditions to find the optimal conditions. This study was conducted to determine the optimal parameters under various operating conditions. A numerical analysis demonstrated that the specific energy consumption was low in a specific current density section when the temperature was decreased. At the above-mentioned current density, the specific energy consumption decreased as the temperature increased. The polymer electrolyte membrane thickness yielded similar results. However, according to the relative humidity, it was confirmed that the higher the relative humidity, the lower the specific energy consumption in all of the current density sections. Therefore, when comparing temperatures of 30 °C and 80 °C at 145 A/m2, operating at 30 °C reduces the specific energy consumption by 12.12%. At 3000 A/m2 and 80 °C, the specific energy consumption is reduced by 11.7% compared to operating at 30 °C. Using N117 compared to N211 at 610 A/m2 for polymer electrolyte membranes can reduce specific energy consumption by 10.4%. Using N211 in the 1500 A/m2 condition reduces the specific energy demand by 9.6% compared to N117.

Performance Comparison of Proton Exchange Membrane Water Electrolysis Cell Using Channel and PTL Flow Fields through Three-Dimensional Two-Phase Flow Simulation.

Water electrolysis technology is required to overcome the intermittency of renewable energy sources. Among various water electrolysis methods, the proton exchange membrane water electrolysis (PEMWE) cell has the advantages of a fast response and high current density. However, high capital costs have hindered the commercialization of PEMWE; therefore, it is important to lower the price of bipolar plates, which make PEMWE expensive. In addition, since the flow field inscribed in the bipolar plate significantly influences the performance, it is necessary to design the enhanced pattern. A three-dimensional two-phase flow model was used to analyze the two-phase flow and electrochemical reactions of the PEMWE anode. In order to compare the experimental results with the simulation, experiments were conducted according to the flow rate, and the results were in good agreement. First, as a result of comparing the performance of the channel and PTL (porous transport layer) flow fields, the channel flow field showed better performance than the PTL flow field. For the channel flow field, the higher the ratio of the channel width-to-rib width and the permeability of PTL, the performance got better. In the case of the PTL flow field, with the increased capillary pressure, the performance improved even if the PTL permeability decreased. Next, the direction of gravity affected the performance only when the channel flow field was used, and the X+ and Z+ directions were optimal for the performance. Finally, increasing the inlet flow rate could reduce the difference in performance between the channel and PTL flow fields, but the pressure drop gradually increased.

Effect of Gravity and Various Operating Conditions on Proton Exchange Membrane Water Electrolysis Cell Performance.

Water electrolysis is an eco-friendly method for the utilization of renewable energy sources which provide intermittent power supply. Proton exchange membrane water electrolysis (PEMWE) has a high efficiency in this regard. However, the two-phase flow of water and oxygen at the anode side causes performance degradation, and various operating conditions affect the performance of PEMWE. In this study, the effects of four control parameters (operating temperature, flow rate, cell orientation, and pattern of the channel) on the performance of PEMWE were investigated. The effects of the operating conditions on its performance were examined using a 25 cm2 single-cell. Evaluation tests were conducted using in situ methods such as polarization curves and electrochemical impedance spectroscopy. The results demonstrated that a high operating temperature and low flow rate reduce the activation and ohmic losses, and thereby enhance the performance of PEMWE. Additionally, the cell orientation affects the performance of PEMWE owing to the variation in the two-phase flow regime. It was observed that the slope of specific sections in the polarization curve rapidly increases at a specific cell voltage.

Performance Analysis of Polymer Electrolyte Membrane Water Electrolyzer Using OpenFOAM®: Two-Phase Flow Regime, Electrochemical Model.

In this study, an electrochemical model was incorporated into a two-phase model using OpenFOAM® (London, United Kingdom) to analyze the two-phase flow and electrochemical behaviors in a polymer electrolyte membrane water electrolyzer. The performances of serpentine and parallel designs are compared. The current density and overpotential distribution are analyzed, and the volume fractions of oxygen and hydrogen velocity are studied to verify their influence on the current density. The current density decreases sharply when oxygen accumulates in the porous transport layer. Therefore, the current density increased sharply by 3000 A/m2 at an operating current density of 10,000 A/m2. Maldistribution of the overpotential is also observed. Second, we analyze the behaviors according to the current density. At a low current density, most of the oxygen flows out of the electrolyzer. Therefore, the decrease in performance is low. However, the current density is maldistributed when it is high, which results in decreased performance. The current density increases abruptly by 12,000 A/m2. Finally, the performances of the parallel and serpentine channels are analyzed. At a high current density, the performance of the serpentine channel is higher than that of the parallel channel by 0.016 V.