Catalytic Cracking of n-Dodecane to Chemicals: Effect of Variable-Morphological ZSM-5 Zeolites Synthesized Using Various Silica Sources.

This study emphasizes tuning the synthesis conditions of MFI zeolites to achieve better catalytic properties by optimizing the mesoporosity, the balance between Brønsted and Lewis sites, and the zeolite particle sizes. The MFI zeolites were hydrothermally synthesized at various temperatures employing different silica sources. The synthesis temperature was varied between 110 to 180 °C at constant synthesis time (15 h). Different silicon sources led to variations in structure, morphology, and size of the MFI zeolite along with tuned Lewis and Brønsted acid sites in parallel correlation with shape selectivity of the reaction. The catalytic activities of synthesized zeolites were investigated in the catalytic cracking of n-dodecane to produce value-added chemicals. The zeolite synthesized at 180 °C using fumed silica presented the highest catalytic conversion (96.6%), while maximum light olefin gaseous products (73.1%) were obtained for the sample synthesized at 140 °C using tetraethyl orthosilicate as the silica source. The MFI zeolite synthesized at 180 °C employing tetraethyl orthosilicate as a silica source facilitated the formation of both naphthenes and aromatics (71.3%) as major liquid products.

Nano BEA zeolite catalysts for the selective catalytic cracking of n-dodecane to light olefins.

Nano BEA zeolite catalysts were synthesized and modified by desilication and then ion-exchanged with Co. The desilication was carried out using 0.1 M of NaOH. The synthesized and modified nano BEA catalysts were characterized via different characterization techniques. Ammonia temperature program desorption (NH3-TPD) and the pyridine Fourier transform infrared (pyridine-FTIR) were utilized to investigate the acidity of catalysts. X-ray diffraction (XRD), 27Al and 29Si nuclear magnetic resonance (NMR) spectroscopy techniques were used to examine the structure of the catalysts. The XRD patterns of the as-synthesized nano BEA catalysts were identical to that of the reference, while the NMR analysis revealed the distribution of silicon and aluminum in the BEA structure. The scanning electron microscope (SEM) analysis confirmed that the fabricated catalysts were less than 100 nm. The desilication and Co ion-exchange altered the acidity of the catalyst. The catalysts were evaluated in the cracking of sssssss to light olefins in the temperature range from 400 °C to 600 °C. The conversion increased with the increase in the reaction temperature for both catalysts; the conversion was above 90% for the Co-BEA catalyst at a temperature above 450 °C. The yield of light olefins also increased at higher temperatures for both catalysts, while at a lower temperature the yield to light olefins was ca. 40% over that of Co-BEA.