Quantification of soluble recalcitrant compounds in commercial thermal hydrolysis digestates.

Solid residues such as primary sludge (PS), waste activated sludge (WAS), and food waste (FW) can be stabilized through anaerobic digestion (AD). Application of the thermal hydrolysis process (THP) prior to AD results in several benefits in AD and dewatering. However, soluble recalcitrant compounds associated with Maillard reactions have been identified after THP which can impact downstream processes and water discharge limits. In this study, the soluble colloidal chemical oxygen demand, color, ultraviolet absorbance at 254 nm and dissolved organic nitrogen in seven full-scale THP facilities were quantified and compared. The THP substrate influenced the concentration of soluble melanoidin-associated compounds in the digestates. THP implementation in five water resource recovery facilities (WRRFs) was modeled and found to give a 3-8 mg/L increase on the water effluent COD concentration depending on the PS/WAS ratio. The results provide novel information useful in planning new WRRFs and optimization of existing facilities. PRACTITIONER POINTS: High amounts of WAS in substrate resulted in higher concentrations of CODsc, color and dissolved organic nitrogen in the digestate. Food waste treated at 145°C showed equal or lower concentrations of all components compared with sludge operated at 165°C. Installation of THP will increase the COD concentration in the water effluent of a water resource recovery facility. The characteristics of the THP substrate are important to consider in cost/benefit analysis when planning the installation of THP.

Effects of post anaerobic digestion thermal hydrolysis on dewaterability and moisture distribution in digestates.

Organic waste fractions such as sewage sludge, food waste and manure can be stabilized by anaerobic digestion (AD) to produce renewable energy in the form of biogas. Following AD, the digested solid fraction (digestate) is usually dewatered to reduce the volume before transportation. Post-AD treatments such as the Post-AD thermal hydrolysis process (Post-AD THP) have been developed to improve the dewatering, but the mode of action is not well understood. In this study, samples from 32 commercial full-scale plants were used to assess the impact of Post-AD THP on a broad range of raw materials. Maximum dewatered cake solids after Post-AD THP was predicted by thermogravimetric analysis (TGA). Post-AD THP changed the moisture distribution of the samples by increasing the free water fraction. A consistent improvement in predicted dewatered cake solids was achieved across the 32 samples tested, on average increasing the dry solids concentration by 87%. A full-scale trial showed that dewatering Post-AD THP digestate at 80 °C improved dewatered cake solids above the predictions by TGA at 35 °C. In conclusion, dewatered cake solids were significantly improved by Post-AD THP, reducing the volume of dewatered cake for disposal.

CNash - A novel parameter predicting cake solids of dewatered digestates.

Efficient digestate dewatering is crucial to reduce the volume and transportation cost of solid residues from anaerobic digestion (AD) plants. Large variations in dewatered cake solids have been reported and predictive models are therefore important in design and operation of such plants. However, current predictive models lack validation across several digestion substrates, pre-treatments and full-scale plants. In this study, we showed that thermogravimetric analysis is a reliable prediction model for dewatered cake solids using digestates from 15 commercial full-scale plants. The tested digestates originated from different substrates, with and without the pre-AD thermal hydrolysis process (THP). Moreover, a novel combined physicochemical parameter (C/N•ash) characterizing different digestate blends was identified by multiplying the C/N ratio with ash content of the dried solids. Using samples from 22 full-scale wastewater, food waste and co-waste plants, a linear relationship was found between C/N•ash and predicted cake solids for digestates with and without pre-AD THP. Pre-AD THP improved predicted cake solids by increasing the amount of free water. However, solids characteristics like C/N ratio and ash content had a more profound influence on the predicted cake solids than pre-AD THP and type of dewatering device. Finally, C/N•ash was shown to have a linear relationship to cake solids and reported polymer dose from eight full-scale pre-AD THP plants. In conclusion, we identified the novel parameter C/N•ash which can be used to predict dewatered cake solids regardless of dewatering device and sludge origin.