Experimental and Numerical Study of Printing Strategy Impact on the Mechanical Properties of Sustainable PLA Materials.

This article is focused on a mechanical properties investigation of three types of sustainable poly lactic acid materials manufactured using the fused filament fabrication process. The purpose of this work was to study the impact of printing strategies on the mechanical properties and predict mechanical behavior under tensile loading using finite element analysis. The testing of mechanical properties was conducted according to the ISO 527 standard. The numerical simulations were conducted in Simufact Forming 2022 software. Analysis of the experimental data showed a dependance of mechanical properties on the used printing strategy. The Clear PLA samples printed in the XY plane exhibited a 43% reduction in tensile strength and a 49% reduction in elongation compared to samples printed from the same material in YZ plane. The experimental results show the influence of the printing orientation on the mechanical properties of 3D-printed samples.

Investigation of the Manufacturing Orientation Impact on the Mechanical Properties of Composite Fiber-Reinforced Polymer Elements in the Fused Filament Fabrication Process.

This article examines the mechanical properties and compatibility of selected composite materials produced with RP technology and the FFF-fused filament fabrication process. The article scales sophisticated modern materials based on PLA-polylactic acid-plastic and its composite variants. The research is carried out on the 3D FFF printer Felix 3.1 with a dual extruder, which works on the "open-source" principle. In this research, elements of the paradigm and methodology of the processing technology for RP were applied; they were implemented according to EN ISO 527 and ISO 2602 standards. The aim of this study was to investigate the impact of 3D-printing strategy on the mechanical properties of 5 types of PLA composites. The results of this research solve the material compatibility problem, primarily through experimental testing of different combinations of filaments in different printing directions. Analysis of the experimental data showed correlations between the choice of printing strategy and mechanical properties, mainly tensile strength of the selected filaments. The research results show the influence of the printing orientation on mechanical properties of 3D printed samples: parts extruded in length orientation showed higher values of tensile strength compared to parts made in width and height. The CarbonPLA material exhibited 10 times higher tensile strength when printed in length compared to samples.

Manufacturing Technology of Composite Materials-Principles of Modification of Polymer Composite Materials Technology Based on Polytetrafluoroethylene.

The results of the investigations into the technological formation of new wear-resistant polymer composites based on polytetrafluoroethylene (PTFE) filled with disperse synthetic and natural compounds are presented. The efficiency of using PTFE composites reinforced with carbon fibers depends on many factors, which influence the significant improvement of physicomechanical characteristics. The results of this research allow stating that interfacial and surface phenomena of the polymer-solid interface and composition play a decisive role in PTFE composites properties. Fillers hinder the relative movement of the PTFE molecules past one another and, in this way, reduce creep or deformation of the parts, reducing the wear rate of parts used in dynamic applications as well as the coefficient of thermal expansion. The necessary structural parameters of such polymer composites are provided by regimes of process equipment.