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1.
ACS Appl Mater Interfaces ; 16(26): 33846-33854, 2024 Jul 03.
Article in English | MEDLINE | ID: mdl-38899405

ABSTRACT

Exploring a convenient, scalable, yet effective broadband electromagnetic wave absorber (EMA) in the gigahertz (GHz) region is of high interest today to quench its expanding demand. Ni-Zn ferrite is considered as a potential EMA; however, their performance study as a scalable effective millimeter-length absorber is still limited. Herein, we investigated EM wave attenuation properties of Ni0.5Zn0.5Fe2O4 (NZF) samples substituting Mn ion in place of Fe3+ as well as Zn2+ within a widely used frequency range of 0.1-9 GHz. Through composition optimization, Ni0.5Zn0.4Mn0.1Fe2O4 (NZM0.1F) EMA demonstrates excellent microwave absorption performance accompanied by simultaneous maximum reflection loss (RL) of -50.2 dB and wide BW of 6.8 GHz (with RL < -10 dB, i.e., attenuation >90%) at an optimum thickness of 6 mm. Moreover, the attenuation constant significantly increases from ∼217 to 301 Np/m with Mn doping. The key contribution arises from magnetic-dielectric properties synergy along with enhanced dielectric and magnetic losses owing to cation chemistry and site occupation in spinel NZF. In addition, porosity is induced in the system by a controlled two-step heat treatment process that promotes total loss with multiple internal reflections of the EM wave. Furthermore, RL is simulated by varying incident EM wave angles for the NZM0.1F sample displaying its angle insensitivity up to 50°. Our results reveal NZM0.1F as a futuristic environment-friendly microwave absorber material that is suitable for practical high-frequency applications.

2.
Opt Express ; 31(22): 36590-36602, 2023 Oct 23.
Article in English | MEDLINE | ID: mdl-38017807

ABSTRACT

In this paper, we demonstrate a multi-parameter fiber sensing system based on stimulated Brillouin scattering in a double-Brillouin peak specialty fiber with enhanced Brillouin gain response. The amplitude level of the second Brillouin gain peak, which originated from the higher-order acoustic modes, has been improved with an approximately similar amplitude level to the first Brillouin gain peak from the fundamental acoustic mode. Compared to other multi-Brillouin peak fibers presented in the literature, the proposed fiber significantly reduces the measured Brillouin frequency shift error, thus improving strain and temperature accuracies. By utilizing the sensitivity values of the strain and temperature associated with each Brillouin gain spectrum (BGS) peak, a successful discriminative measurement of strain and temperature is performed with an accuracy of ±13 µÉ›, and ±0.5 °C, respectively. The proposed double-Brillouin peak fiber appears to be a possible alternative to other multi-BGS peak fibers, for instance, large effective area fiber and dispersion compensating fibers, which are inherently accompanied by large measurement errors due to the weak Brillouin gain values originating from the higher-order acoustic modes. The demonstrated results show different strain and temperature coefficients of 47 kHz/µÉ›, 1.15 MHz/°C for peak 1 and 51 kHz/µÉ›, 1.37 MHz/°C for peak 2. Moreover, the enhanced BGS peak gains having nearly the same amplitude levels enable the discriminative measurement of strain and temperature. Such fibers in Brillouin interrogation eliminate the need for complex monitoring setups and reduce measurement errors. We recommend that for long-distance natural gas pipeline monitoring, where discriminative strain and temperature measurement is crucial, the proposed double-Brillouin peak fiber can be highly beneficial.

3.
Sci Rep ; 13(1): 14037, 2023 Aug 28.
Article in English | MEDLINE | ID: mdl-37640901

ABSTRACT

In this paper, we present the results of lab and pilot-scale testing of a continuously enhanced backscattering, or Rayleigh enhanced fiber cable that can improve distributed acoustic sensing performance. In addition, the Rayleigh-enhanced fiber is embedded within a tight buffered cable configuration to withstand and be compatible for field applications. The sensing fiber cable exhibits a Rayleigh enhancement of 13 dB compared to standard silica single-mode fiber while maintaining low attenuation of ≤ 0.4 dB/km. We built a phase-sensitive optical time domain reflectometry system to interrogate the enhanced backscattering fiber cable both in lab and pilot-scale tests. In the laboratory experiment, we analyzed the vibration performance of the enhanced backscattering fiber cable and compared it with the standard single-mode telecom fiber. Afterward, we field validated for natural gas pipeline vibration monitoring using a 4-inch diameter steel pipeline operating at a fixed pressure level of 1000 psi, and a flow rate of 5, 10, 15, and 20 ft/s. The feasibility of gas pipeline monitoring with the proposed enhanced backscattering fiber cable shows a substantial increase in vibration sensing performance. The pilot-scale testing results demonstrated in this paper enable pipeline operators to perform accurate flow monitoring, leak detection, third-party intrusion detection, and continuous pipeline ground movement.

4.
Adv Mater ; 35(39): e2301293, 2023 Sep.
Article in English | MEDLINE | ID: mdl-37432766

ABSTRACT

Sensing technologies based on plasmonic nanomaterials are of interest for various chemical, biological, environmental, and medical applications. In this work, an incorporation strategy of colloidal plasmonic nanoparticles (pNPs) in microporous polymer for realizing distinct sorption-induced plasmonic sensing is reported. This approach is demonstrated by introducing tin-doped indium oxide pNPs into a polymer of intrinsic microporosity (PIM-1). The composite film (pNPs-polymer) provides distinct and tunable optical features on the fiber optic (FO) platform that can be used as a signal transducer for gas sensing (e.g., CO2 ) under atmospheric conditions. The resulting pNPs-polymer composite demonstrates high sensitivity response on FO in the evanescent field configuration, provided by the dramatic response of modes above the total-internal-reflection angle. Furthermore, by varying the pNPs content in the polymer matrix, the optical behavior of the pNPs-polymer composite film can be tuned to affect the operational wavelength by over several hundred nanometers and the sensitivity of the sensor in the near-infrared range. It is also shown that the pNPs-polymer composite film exhibits remarkable stability over a period of more than 10 months by mitigating the physical aging issue of the polymer.

5.
Sensors (Basel) ; 23(12)2023 Jun 07.
Article in English | MEDLINE | ID: mdl-37420576

ABSTRACT

This study presents a framework for detecting mechanical damage in pipelines, focusing on generating simulated data and sampling to emulate distributed acoustic sensing (DAS) system responses. The workflow transforms simulated ultrasonic guided wave (UGW) responses into DAS or quasi-DAS system responses to create a physically robust dataset for pipeline event classification, including welds, clips, and corrosion defects. This investigation examines the effects of sensing systems and noise on classification performance, emphasizing the importance of selecting the appropriate sensing system for a specific application. The framework shows the robustness of different sensor number deployments to experimentally relevant noise levels, demonstrating its applicability in real-world scenarios where noise is present. Overall, this study contributes to the development of a more reliable and effective method for detecting mechanical damage to pipelines by emphasizing the generation and utilization of simulated DAS system responses for pipeline classification efforts. The results on the effects of sensing systems and noise on classification performance further enhance the robustness and reliability of the framework.


Subject(s)
Computer Communication Networks , Physics , Reproducibility of Results , Computer Simulation , Ultrasonic Waves
6.
Sensors (Basel) ; 23(11)2023 May 23.
Article in English | MEDLINE | ID: mdl-37299718

ABSTRACT

We examine the application of guided waves on a single conductor (Goubau waves) for sensing. In particular, the use of such waves to remotely interrogate surface acoustic wave (SAW) sensors mounted on large-radius conductors (pipes) is considered. Experimental results using a small-radius (0.0032 m) conductor at 435 MHz are reported. The applicability of published theory to conductors of large radius is examined. Finite element simulations are then used to study the propagation and launching of Goubau waves on steel conductors up to 0.254 m in radius. Simulations show that waves can be launched and received, although energy loss into radiating waves is a problem with current launcher designs.


Subject(s)
Radius , Sound , Upper Extremity
7.
J Chem Phys ; 158(19)2023 May 21.
Article in English | MEDLINE | ID: mdl-37184006

ABSTRACT

In this study, a machine learning based computational approach has been developed to investigate the cation distribution in spinel crystals. The computational approach integrates the construction of datasets consisting of the energies calculated from density functional theory, the training of machine learning models to derive the relationship between system energy and structural features, and atomistic Monte Carlo simulations to sample the thermodynamic equilibrium structures of spinel crystals. It is found that the support vector machine model yields excellent performance in energy predictions based on spinel crystal structures. Furthermore, the developed computational approach has been applied to predict the cation distribution in single spinel MgAl2O4 and MgFe2O4 and double spinel MgAl2-aFeaO4. Agreeing with the available experimental data, the computational approach correctly predicts that the equilibrium degree of inversion of MgAl2O4 increases with temperature, whereas the degree of inversion of MgFe2O4 decreases with temperature. Additionally, it is predicted that the equilibrium occupancy of Mg cations at the tetrahedral and octahedral sites in MgAl2-aFeaO4 could be tuned as a function of chemical composition. Therefore, this study presents a reliable computational approach that can be extended to study the variation of cation distribution with processing temperature and chemical composition in a wide range of complex multi-cation spinel oxides with numerous applications.

8.
Sensors (Basel) ; 23(8)2023 Apr 21.
Article in English | MEDLINE | ID: mdl-37112515

ABSTRACT

Reflection fiber temperature sensors functionalized with plasmonic nanocomposite material using intensity-based modulation are demonstrated for the first time. Characteristic temperature optical response of the reflective fiber sensor is experimentally tested using Au-incorporated nanocomposite thin films deposited on the fiber tip, and theoretically validated using a thin-film-optic-based optical waveguide model. By optimizing the Au concentration in a dielectric matrix, Au nanoparticles (NP) exhibit a localized surface plasmon resonance (LSPR) absorption band in a visible wavelength that shows a temperature sensitivity ~0.025%/°C as a result of electron-electron and electron-phonon scattering of Au NP and the surrounding matrix. Detailed optical material properties of the on-fiber sensor film are characterized using scanning electron microscopy (SEM) and focused-ion beam (FIB)-assisted transmission electron microscopy (TEM). Airy's expression of transmission and reflection using complex optical constants of layered media is used to model the reflective optical waveguide. A low-cost wireless interrogator based on a photodiode transimpedance-amplifier (TIA) circuit with a low-pass filter is designed to integrate with the sensor. The converted analog voltage is wirelessly transmitted via 2.4 GHz Serial Peripheral Interface (SPI) protocols. Feasibility is demonstrated for portable, remotely interrogated next-generation fiber optic temperature sensors with future capability for monitoring additional parameters of interest.

9.
ACS Appl Mater Interfaces ; 13(29): 35223-35231, 2021 Jul 28.
Article in English | MEDLINE | ID: mdl-34254786

ABSTRACT

The unique features of metal-organic frameworks (MOFs), such as their large surface areas and diversity of structures, make them suitable for a broad range of applications including storage, separation, and sensing of gases. Among all the MOFs, Mg-MOF-74 with the highest CO2 uptake at 1 bar and 25 °C would be particularly beneficial for CO2-related applications. One of the most critical enabling technologies for implementing Mg-MOF-74 is the preparation of dense and continuous films that would maximize the sorption behaviors. However, Mg-MOF-74 thin films present significant challenges in demonstrating large-scale coatings. Herein, we demonstrate for the first time high-quality Mg-MOF-74 films synthesized via a vapor-assisted crystallization (VAC) process. The VAC process described herein provides dense and highly crystalline layers of the Mg-MOF-74 thin film with a low coefficient of variation of film thickness below 7%. By minimizing the solvent use, the VAC process is also more environmentally friendly than conventional techniques. In this work, we first optimized a precursor solution for the VAC process and then investigated the effects of synthesis temperature, time, and droplet volume on the growth, crystallinity, and thickness of VAC Mg-MOF-74 films. The porosity of the MOF film was assessed by measuring the CO2 uptake at room temperature and 1 bar. The obtained VAC Mg-MOF-74 films possess a well-defined microporosity, as deduced from CO2 adsorption studies via quartz crystal microbalance (QCM) and comparison with bulk Mg-MOF-74 reference data. Furthermore, CO2 cyclic adsorption-desorption experiments on the VAC Mg-MOF-74 films showed scaled uptakes to a wide range of CO2 concentration without showing significant variations in the baseline. We specifically demonstrate how the film's quality of the MOF affects adsorption behavior of CO2 on VAC Mg-MOF-74 and drop-cast Mg-MOF-74 films.

10.
Small ; 17(17): e2007274, 2021 Apr.
Article in English | MEDLINE | ID: mdl-33719149

ABSTRACT

Nanostructured gold has attracted significant interest from materials science, chemistry, optics and photonics, and biology due to their extraordinary potential for manipulating visible and near-infrared light through the excitation of plasmon resonances. However, gold nanostructures are rarely measured experimentally in their plasmonic properties and hardly used for high-temperature applications because of the inherent instability in mass and shape due to the high surface energy at elevated temperatures. In this work, the first direct observation of thermally excited surface plasmons in gold nanorods at 1100 K is demonstrated. By coupling with an optical fiber in the near-field, the thermally excited surface plasmons from gold nanorods can be converted into the propagating modes in the optical fiber and experimentally characterized in a remote manner. This fiber-coupled technique can effectively characterize the near-field thermoplasmonic emission from gold nanorods. A direct simulation scheme is also developed to quantitively understand the thermal emission from the array of gold nanorods. The experimental work in conjunction with the direct simulation results paves the way of using gold nanostructures as high-temperature plasmonic nanomaterials, which has important implications in thermal energy conversion, thermal emission control, and chemical sensing.

11.
Sensors (Basel) ; 21(4)2021 Feb 17.
Article in English | MEDLINE | ID: mdl-33671244

ABSTRACT

Applications of fiber optic sensors to battery monitoring have been increasing due to the growing need of enhanced battery management systems with accurate state estimations. The goal of this review is to discuss the advancements enabling the practical implementation of battery internal parameter measurements including local temperature, strain, pressure, and refractive index for general operation, as well as the external measurements such as temperature gradients and vent gas sensing for thermal runaway imminent detection. A reasonable matching is discussed between fiber optic sensors of different range capabilities with battery systems of three levels of scales, namely electric vehicle and heavy-duty electric truck battery packs, and grid-scale battery systems. The advantages of fiber optic sensors over electrical sensors are discussed, while electrochemical stability issues of fiber-implanted batteries are critically assessed. This review also includes the estimated sensing system costs for typical fiber optic sensors and identifies the high interrogation cost as one of the limitations in their practical deployment into batteries. Finally, future perspectives are considered in the implementation of fiber optics into high-value battery applications such as grid-scale energy storage fault detection and prediction systems.

12.
ACS Appl Mater Interfaces ; 13(6): 7268-7277, 2021 Feb 17.
Article in English | MEDLINE | ID: mdl-33534542

ABSTRACT

Rare earth elements (REEs) are critical to numerous technologies; however, a combination of increasing demand, environmental concerns, and monopolistic marketplace conditions has spurred interest in boosting the domestic REE production from sources such as coal utilization byproducts. The economic viability of this approach requires rapid, inexpensive, and sensitive analytical techniques capable of characterizing the REE content during resource exploration and downstream REE processing (e.g., analyzing REE separation, concentration, and purification production steps). Luminescence-based sensors are attractive because many REEs may be sensitized to produce element-specific emission. Hence, a single material may simultaneously detect and distinguish multiple REEs. Metal-organic frameworks (MOFs) can sensitize multiple REEs, but their viability has been hindered by sensitivity and selectivity challenges. Understanding how the MOF structure impacts the REE sensing efficacy is critical to the rational design of new sensors. Here, we evaluate the sensing performance of seven different anionic zinc-adeninate MOFs with different organic linkers and/or structures for the visible-emitting REEs Tb, Dy, Sm, and Eu. The choice of a linker determines which REEs are sensitized and significantly influences their sensitivity and selectivity against competing species (here, Fe(II) and HCl). For a given linker, structural changes to the MOF can further fine-tune the performance. The MOFs produce some of the lowest detection limits (sub-10 ppb for Tb) reported for the aqueous sensitization-based REE detection. Importantly, the most selective MOFs demonstrated the ability to sensitize the REE signal at sub-ppm levels in a REE-spiked acid mine drainage matrix, highlighting their potential for use in real-world sensing applications.

13.
ACS Appl Mater Interfaces ; 13(1): 2062-2071, 2021 Jan 13.
Article in English | MEDLINE | ID: mdl-33351592

ABSTRACT

Fabrication of metal-organic framework (MOF) thin films over macroscopic surface areas is a subject of great interest for gas sensor application platforms such as optics and microelectronics. However, a direct synthesis of MOF films at ambient conditions, in particular pillared-layer MOF films due to their anisotropic structures, remains a significant challenge. Herein, we demonstrate for the first time a facile construction of dense and continuous pillared-layer MOF thin films on a centimeter scale via an aluminum-doped zinc oxide template and hydroxy double salt (HDS) intermediates at room temperature. A series of Cu(II)-based pillared MOFs with different 1,4-benzenedicarboxylic acid (bdc) ligands were explored for optimizing MOF film formation for CO2 sensor applications. Nonpolar ligands with lower water solubility preferentially formed crystalline pillared MOF structures from HDS intermediates. A Cu2(ndc)2(dabco) (ndc = 1,4-naphthalene-bdc; dabco = 1,4-diazabicyclo[2.2.2]octane) MOF demonstrated the most dense and uniform film growth with micrometer thickness over one square centimeter area. This synthetic approach for growing Cu2(ndc)2(dabco) MOF thin films was successfully translated toward two sensing platforms: a quartz crystal microbalance and an optical fiber sensor. These Cu2(ndc)2(dabco) MOF-coated sensors displayed sensitivity toward CO2 and response/recovery time on the scale of seconds, even at moderate humidity levels. This work provides a road map for producing continuous and anisotropic crystalline MOF thin films over a centimeter scale area on various substrates, which will greatly facilitate their utilization in MOF-based sensor devices, among other applications.

14.
Opt Express ; 28(14): 20225-20235, 2020 Jul 06.
Article in English | MEDLINE | ID: mdl-32680087

ABSTRACT

This paper presents a method of using femtosecond laser inscribed nanograting as low-loss- and high-temperature-stable in-fiber reflectors. By introducing a pair of nanograting inside the core of a single-mode optical fiber, an intrinsic Fabry-Perot interferometer can be created for high-temperature sensing applications. The morphology of the nanograting inscribed in fiber cores was engineered by tuning the fabrication conditions to achieve a high fringe visibility of 0.49 and low insertion loss of 0.002 dB per sensor. Using a white light interferometry demodulation algorithm, we demonstrate the temperature sensitivity, cross-talk, and spatial multiplexability of sensor arrays. Both the sensor performance and stability were studied from room temperature to 1000°C with cyclic heating and cooling. Our results demonstrate a femtosecond direct laser writing technique capable of producing highly multiplexable in-fiber intrinsic Fabry-Perot interferometer sensor devices with high fringe contrast, high sensitivity, and low-loss for application in harsh environmental conditions.

15.
Nanoscale ; 12(27): 14524-14537, 2020 Jul 16.
Article in English | MEDLINE | ID: mdl-32614015

ABSTRACT

Fiber optic sensor technology offers several advantages for harsh-environment applications. However, the development of optical gas sensing layers that are stable under harsh environmental conditions is an ongoing research challenge. In this work, electronically conducting metal oxide lanthanum-doped strontium titanate (LSTO) films embedded with gold nanoparticles are examined as a sensing layer for application in reducing gas flows at high temperature (600-800 °C). A strong localized surface plasmon resonance (LSPR) based response to hydrogen is demonstrated in the visible region of the spectrum, while a Drude free electron-based response is observed in the near-IR. Characteristics of these responses are studied both on planar glass substrates and on silica fibers. Charge transfer between the oxide film and the gold nanoparticles is explored as a possible mechanism governing the Au LSPR response and is considered in terms of the corresponding properties of the conducting metal oxide-based matrix phase. Principal component analysis is applied to the combined plasmonic and free-carrier based response over a range of temperatures and hydrogen concentrations. It is demonstrated that the combined visible and near-IR response of these films provides improved versatility for multiwavelength interrogation, as well as improved discrimination of important process parameters (concentration and temperature) through application of multivariate analysis techniques.

16.
J Phys Condens Matter ; 32(40): 405705, 2020 Jun 16.
Article in English | MEDLINE | ID: mdl-32544902

ABSTRACT

To gain fundamental understanding of the high-temperature optical gas-sensing and light-energy conversion materials, we comparatively investigate the temperature effects on the band gap and optical properties of rutile and anatase TiO2 experimentally and theoretically. Given that the electronic structures of rutile and anatase are fundamentally different, i.e. direct band gap in rutile and indirect gap in anatase, it is not clear whether these materials exhibit different electronic structure renormalizations with temperature. Using ab initio methods, we show that the electron-phonon interaction is the dominant factor for temperature band gap renormalization compared to the thermal expansion. As a result of different contributions from the acoustic and optical phonons, the band gap is found to widen with temperature up to 300 K, and to narrow at higher temperatures. Our calculations suggest that the band gap is narrowed by about 147 meV and 128 meV at 1000 K for rutile and anatase, respectively. Experimentally, for rutile and anatase TiO2 thin films we conducted UV-Vis transmission measurements at different temperatures, and analyzed band gaps from the Tauc plots. For both TiO2 phases, the band gap is found to decrease for temperature above 300 K quantitatively, agreeing with our theoretical results. The temperature effects on the dielectric functions, the refractive index, the extinction coefficient as well as the optical conductivity are also investigated. Rutile and anatase show generally similar optical properties, but differences exist in the long wavelength regime above 600 nm, where we found that the dielectric function of rutile decreases while that of anatase increases with temperature increase.

17.
J Phys Chem Lett ; 11(7): 2518-2523, 2020 Apr 02.
Article in English | MEDLINE | ID: mdl-32163705

ABSTRACT

Soft phonon modes in strongly anharmonic crystals are often neglected in calculations of phonon-related properties. Herein, we experimentally measure the temperature effects on the band gap of cubic SrTiO3, and compare with first-principles calculations by accounting for electron-phonon coupling using harmonic and anharmonic phonon modes. The harmonic phonon modes show an increase in the band gap with temperature using either Allen-Heine-Cardona theory or finite-displacement approach, and with semilocal or hybrid exchange-correlation functionals. This finding is in contrast with experimental results that show a decrease in the band gap with temperature. We show that the disagreement can be rectified by using anharmonic phonon modes that modify the contributions not only from the significantly corrected soft modes, but also from the modes that show little correction in frequencies. Our results confirm the importance of soft-phonon modes that are often neglected in the computation of phonon-related properties and particularly in electron-phonon coupling.

18.
Opt Express ; 27(26): 38125-38133, 2019 Dec 23.
Article in English | MEDLINE | ID: mdl-31878584

ABSTRACT

Sensors for harsh environments must exhibit robust sensing response and considerable thermal and chemical stability. We report the exploration of a novel all-alumina nanostructured sapphire optical fiber (NSOF) embedded with Au nanorods (Au NRs) for plasmonics-based sensing at high temperatures. Temperature dependence of the localized surface plasmon resonance (LSPR) of Au NRs was studied in conjunction with numerical calculations using the Drude model. It was found that LSPR of Au NRs changes markedly with temperature, red shifting and increasing in transmission amplitude as the temperature increases. Furthermore, this variation is highly localized through tunneling by overlapping the near-field of thin cladding and sapphire optical fiber. The NSOF embedded with Au NRs has the potential for sensing in advanced energy generation systems.

19.
Phys Chem Chem Phys ; 21(47): 26117-26122, 2019 Dec 04.
Article in English | MEDLINE | ID: mdl-31748777

ABSTRACT

The performance of LaxSr1-xCo1-yFeyO3-δ perovskite systems in applications such as solid oxide fuel cells and catalysis is related to the proportion of substitution atoms. Using a density functional theory method, we investigate the doping effect on the electronic, optical, and thermodynamic properties of LaxSr1-xCo1-yFeyO3-δ (x/y = 0.25, 0.5, 0.75). Our results show that La doping introduces an empty state and pushes the Fermi level upwards. The doping Fe derived states locate away from the Fermi level as compared with Co states. From the results of optical absorption, the peak at 200-300 nm is enhanced and experiences a blue-shift with increasing La concentration. The corresponding peak at 400-700 nm also shows a blue-shift induced by both La and Fe doping, and it could be enhanced by Fe doping while being suppressed by La doping. And the peak above 1500 nm is enhanced by the cooperation of La and Fe doping. From thermodynamic calculations via an Ellingham diagram, it is found that the parent SrCoO3 is the most favorable composition for releasing O2, with both La and Fe doping hampering the reduction reaction. Therefore, the optical and thermodynamic properties of LaxSr1-xCo1-yFeyO3-δ could be adjusted by special doping values.

20.
Sensors (Basel) ; 19(18)2019 Sep 13.
Article in English | MEDLINE | ID: mdl-31540327

ABSTRACT

Corrosion has been a great concern in the oil and natural gas industry costing billions of dollars annually in the U.S. The ability to monitor corrosion online before structural integrity is compromised can have a significant impact on preventing catastrophic events resulting from corrosion. This article critically reviews conventional corrosion sensors and emerging sensor technologies in terms of sensing principles, sensor designs, advantages, and limitations. Conventional corrosion sensors encompass corrosion coupons, electrical resistance probes, electrochemical sensors, ultrasonic testing sensors, magnetic flux leakage sensors, electromagnetic sensors, and in-line inspection tools. Emerging sensor technologies highlight optical fiber sensors (point, quasi-distributed, distributed) and passive wireless sensors such as passive radio-frequency identification sensors and surface acoustic wave sensors. Emerging sensors show great potential in continuous real-time in-situ monitoring of oil and natural gas infrastructure. Distributed chemical sensing is emphasized based on recent studies as a promising method to detect early corrosion onset and monitor corrosive environments for corrosion mitigation management. Additionally, challenges are discussed including durability and stability in extreme and harsh conditions such as high temperature high pressure in subsurface wellbores.

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