Structural, Mechanical, and Tribological Properties of Oriented Ultra-High Molecular Weight Polyethylene/Graphene Nanoplates/Polyaniline Films.

Preparing high-strength polymeric materials using an orientation drawing process is considered one of the most urgent topics in the modern world. Graphene nanoplates/polyaniline (GNP/PANI) were added to the commercial grade UHMWPE (GUR 4120) matrix as a filler with antifriction properties. The effect of GNP/PANI addition on the structure, the orientation process, the void formation (cavitation), the mechanical, and tribological properties was studied using differential scanning calorimetry (DSC), dynamical mechanical analysis (DMA), and scanning electron microscopy (SEM). The paper's findings indicated an increase in the cavitation effect of 120-320% after the addition of GNP/PANI to the UHMWPE polymer matrix. This increase, during the process of the oriented films' thermal orientation hardening, led, in turn, to a decrease in the tensile strength during the process of the oriented films' thermal orientation hardening. Furthermore, the decrease in the coefficient of friction in the best samples of oriented UHMWPE films was two times greater, and the increase in wear resistance was more than an order of magnitude. This process was part of the orientation hardening process for the UHMWPE films containing PE-wax as an intermolecular lubricant, as well as the presence of GNP/PANI in the material, which have a high resistance to abrasive wear.

Tribological, Mechanical and Thermal Properties of Fluorinated Ethylene Propylene Filled with Al-Cu-Cr Quasicrystals, Polytetrafluoroethylene, Synthetic Graphite and Carbon Black.

Antifriction hybrid fluorinated ethylene propylene-based composites filled with quasicrystalline Al73Cu11Cr16 powder, polytetrafluoroethylene, synthetic graphite and carbon black were elaborated and investigated. Composite samples were formed by high-energy ball milling of initial powders mixture with subsequent consolidation by injection molding. Thermal, mechanical, and tribological properties of the obtained composites were studied. It was found that composite containing 5 wt.% of Al73Cu11Cr16 quasicrystals and 2 wt.% of nanosized polytetrafluoroethylene has 50 times better wear resistance and a 1.5 times lower coefficient of dry friction comparing with unfilled fluorinated ethylene propylene. Addition of 15 wt.% of synthetic graphite to the above mentioned composition allows to achieve an increase in thermal conductivity in 2.5 times comparing with unfilled fluorinated ethylene propylene, at that this composite kept excellent tribological properties.

The Structural and Mechanical Properties of the UHMWPE Films Mixed with the PE-Wax.

Since obtaining a highly oriented structure based on a large-scale commercial ultra-high molecular weight polyethylene (UHMWPE) is considered very difficult due to its high molecular weight and melting index, modifying the structure of these cheap commercial UHMWPE brands into a supra-molecular structure with fiber-forming properties by adding a small amount of polyethylene wax (PE-wax) will provide the possibility to obtain highly oriented UHMWPE products with enhanced mechanical and tribological properties. In this work, highly oriented UHMWPE/PE-wax films were prepared. The PE-wax affected the UHMWPE as an intermolecular lubricant. The obtained lamellar structure of the UHMWPE/PE-wax composites had a better processability. The UHMWPE and UHMWPE/PE-wax structures for the xerogels and the films were studied by using differential scanning calorimetry and scanning electron microscopy. The PE-wax presence enhanced the mechanical properties of the UHMWPE/PE-wax films to a high degree. The highest average value of the tensile strength was 1320 MPa (an increase of 78%) obtained by adding a PE-wax content of 1.0 wt.%, and the highest average value of the Young's modulus was 56.8 GPa (an increase of 71%) obtained by adding a PE-wax content of 2.0 wt.%. The addition of the PE-wax increased the work of fracture values of the UHMWPE/PE-wax films up to 233%. The formation of the cavities was observed in the virgin UHMWPE films more than in the UHMWPE/PE-wax films, and the whitening of the oriented films was related to the crystallization process more than to the cavitation phenomenon. The coefficient of friction of the oriented UHMWPE/PE-wax films improved by 33% in comparison with the isotropic UHMWPE, and by 7% in comparison with the oriented virgin UHMWPE films.