Encapsulation of new active ingredients.

The organic construct consumed as food comes packaged in units that carry the active components and protect the entrapped active materials until delivered to targeted human organs. The packaging and delivery role is mimicked in the microencapsulation tools used to deliver active ingredients in processed foods. Microencapsulation efficiency is balanced against the need to access the entrapped nutrients in bioavailable forms. Encapsulated ingredients boosted with bioactive nutrients are intended for improved health and well-being and to prevent future health problems. Presently, active ingredients are delivered using new techniques, such as hydrogels, nanoemulsions, and nanoparticles. In the future, nutraceuticals and functional foods may be tailored to individual metabolic needs and tied to each person's genetic makeup. Bioactive ingredients provide health-enhancing nutrients and are protected through encapsulation processes that shield the active ingredients from deleterious environments.

Physical properties, molecular structures, and protein quality of texturized whey protein isolate: effect of extrusion moisture content.

To explore the complex relationship between processing conditions and functional and nutritional properties of food products containing whey protein isolate (WPI), we investigated the effect of extrusion texturization at various temperatures (50, 75, and 100 °C) and varying moisture levels of the feed (20, 30, 40, and 50%) on changes in the composition, molecular structure, and protein quality of the extrudates. Bradford assay methods were used to determine protein solubility of the extruded WPI as a function of changing level of moisture. Protein compositional changes as a function of extrusion conditions were quantitatively characterized and analyzed by sodium dodecyl sulfate-PAGE and reversed-phase-HPLC techniques. We showed that at a given temperature, increasing the extrusion moisture content resulted in a slight increase in the overall protein water solubility (at 50 and 75 °C), averaging approximately 5% per 10% increase in moisture content. A reduction in ß-lactoglobulin content was observed at 50 °C with increasing moisture content, indicative of the sensitive nature of ß-lactoglobulin to extrusion treatment, whereas the amount of α-lactalbumin remained unchanged at all moisture contents used at a set temperature. The protein quality of the extruded WPI, determined chemically by available sulfhydryl and primary and secondary amines, remained relatively unchanged as a function of moisture level. Circular dichroism and intrinsic tryptophan fluorescence spectroscopic studies revealed considerable structural changes, both at the secondary structural level and the tertiary contacts as a function of increasing temperature, and higher moisture levels can slightly preserve secondary structures but not the tertiary contacts of the protein molecules. Atomic force microscopy provided direct visualization of the fine difference of the protein particles caused by changing extrusion moisture contents, which is in close agreement with the results obtained using other techniques in this work.

Properties of whey protein isolates extruded under acidic and alkaline conditions.

Whey proteins have wide acceptance and use in many products due to their beneficial nutritional properties. To further increase the amount of whey protein isolates (WPI) that may be added to products such as extruded snacks and meats, texturization of WPI is necessary. Texturization changes the folding of globular proteins to improve interaction with other ingredients and create new functional ingredients. In this study, WPI pastes (60% solids) were extruded in a twin-screw extruder at 100 degrees C with 4 pH-adjusted water streams: acidic (pH 2.0 +/- 0.2) and alkaline (pH 12.4 +/- 0.4) streams from 2 N HCl and 2 N NaOH, respectively, and acidic (pH 2.5 +/- 0.2) and alkaline (pH 11.5 +/- 0.4) electrolyzed water streams; these were compared with WPI extruded with deionized water. The effects of water acidity on WPI solubility at pH 7, color, microstructure, Rapid Visco Analyzer pasting properties, and physical structure were determined. Alkaline conditions increased insolubility caused yellowing and increased pasting properties significantly. Acidic conditions increased solubility and decreased WPI pasting properties. Subtle structural changes occurred under acidic conditions, but were more pronounced under alkaline conditions. Overall, alkaline conditions increased denaturation in the extruded WPI resulting in stringy texturized WPI products, which could be used in meat applications.

Minimizing variations in functionality of whey protein concentrates from different sources.

Enhancement in processing technology has improved the nutritional and functional properties of whey protein concentrates by increasing the content and quality of the protein, leading to their increased use in different food products. The extent of heat treatment affects the quality of the whey protein concentrate, and wide variation in product quality exists due to the various means of manufacture and from the whey product history from farm to factory. The study was carried out with 6 commercial whey protein concentrates with 80% protein (WPC80) to determine variations in physical properties, particle size and density, and functional properties--solubility, gel strength, foam volume, and stability. Significant differences were observed among all the products for every property compared. Particulate size was the most important determinant of functional characteristics. Larger particulate WPC80 had significantly higher fat content and were less soluble with poor foam stability; but narrowing the particle size distribution through sieving, minimized variations. We determined that sieving all products within the particle size distribution range of 100 to 150 microns minimized variation in physical composition, making functionality uniform. WPC80 from different manufacturers can be made to perform uniformly within a narrow functionality range by reducing the particle size distribution through sieving.

Functionality of extrusion--texturized whey proteins.

Whey, a byproduct of the cheesemaking process, is concentrated by processors to make whey protein concentrates (WPC) and isolates (WPI). Only 50% of whey proteins are used in foods. In order to increase their usage, texturizing WPC, WPI, and whey albumin is proposed to create ingredients with new functionality. Extrusion processing texturizes globular proteins by shearing and stretching them into aligned or entangled fibrous bundles. In this study, WPC, WPI, and whey albumin were extruded in a twin screw extruder at approximately 38% moisture content (15.2 ml/min, feed rate 25 g/min) and, at different extrusion cook temperatures, at the same temperature for the last four zones before the die (35, 50, 75, and 100 degrees C, respectively). Protein solubility, gelation, foaming, and digestibility were determined in extrudates. Degree of extrusion-induced insolubility (denaturation) or texturization, determined by lack of solubility at pH 7 for WPI, increased from 30 to 60, 85, and 95% for the four temperature conditions 35, 50, 75, and 100 degrees C, respectively. Gel strength of extruded isolates increased initially 115% (35 degrees C) and 145% (50 degrees C), but gel strength was lost at 75 and 100 degrees C. Denaturation at these melt temperatures had minimal effect on foaming and digestibility. Varying extrusion cook temperature allowed a new controlled rate of denaturation, indicating that a texturized ingredient with a predetermined functionality based on degree of denaturation can be created.

Viscous properties of microparticulated dairy proteins and sucrose.

Slurries of whey protein concentrate (WPC) or sodium caseinate (Na-CN) mixed with sucrose (36% T.S.) were subjected to microparticulation by a high shear homogenizer operated at 27,000 rpm for 2, 4, and 6 min to facilitate gel formation. After microparticulation treatment, the milk protein and sucrose slurries were evaporated at 85 degrees C for 60 min under a partial vacuum (20 to 45 mm of Hg) to form composite gels. Particle sizes and viscoelastic properties were determined before microparticulation treatment. Microparticulation reduced the particle size of WPC-sucrose slurries from an average size of 330 to 188 nm after 4 min and NaCN-sucrose slurries from 270 to 35 nm after 2 min. The WPC-sucrose composites were gel-like, but NaCN-sucrose composites did not gel. Viscoelastic properties of heated WPC-sucrose composites were liquid-like, exhibiting significant reduction in storage modulus and complex viscosity. Microparticulation reduced particle sizes, which resulted in softer gels as time of shearing increased.

A cost analysis of encapsulated spray-dried milk fat.

Anhydrous butter oil or cream was encapsulated in all-purpose flour, modified cornstarch, or sucrose and then spray-dried. We estimated the processing cost for a plant designed to produce 57,000 kg/d (125,000 lbs/ d) of encapsulated milk fat powder. Powder with a 50% milk fat content could be produced for about $0.23/kg plus the cost of the butter oil or cream, the encapsulant selected, and the other ingredients. Spray-drying of milk fat improved ease of handling and reduced storage costs.

Relative efficiency of yogurt, sweet acidophilus milk, hydrolyzed-lactose milk, and a commercial lactase tablet in alleviating lactose maldigestion.

The relative effectiveness of commercially available plain yogurt (Y), sweet acidophilus milk (SAM), hydrolyzed-lactose milk (HLM), a lactase tablet (LT), and whole milk (WM) was evaluated in 10 lactose-intolerant black subjects. In a 5 x 5 Latin square design, hourly breath hydrogen excretion (BHE) was measured for 5 h after the subjects consumed the above products (18 g lactose in each except HLM, which had 5 g). Mean BHE (ppm) for Y, SAM, LT, HLM, and WM were 12, 37, 29, 18, and 33, respectively. There was a significant (p less than 0.05) positive correlation of 0.808 between the symptoms reported and the mean peak BHE. However, the correlation between the symptoms and diagnosis by history was not significant. Although Y was as effective as HLM in minimizing lactose maldigestion, it was the least accepted by the subjects in sensory evaluations. Results of this study also indicate that microbial endogenous lactase in yogurt is superior to exogenous commercial lactase in alleviating lactose maldigestion.