Impact of 3D printing materials on mircoalga Chlorella vulgaris.

3D printing represents a key enabling technology in designing photobioreactors. It allows rapid prototyping of complex geometries at an affordable price. Yet, no study dealt with the biocompatibility of 3D printing material with microalgae. Thus microalga Chlorella vulgaris was cultivated in contact with different 3D printing materials (Acrylonitrile Butadiene Styren - ABS, PolyCarbonate Blend - PC-Blend, PolyLactic acid - PLA, and acrylate methacrylate resin). Cell status was analyzed using flow cytometry, fluorometry, and pigment profiling. Results revealed that acrylate methacrylate resin material inhibits growth, a constant rise in intracellular reactive oxygen species, and a decrease in photosynthetic apparatus functioning. On the contrary, ABS, PC-Blend, and PLA led to nominal perfromances. Nevertheless, PLA was the only material that did not induce an early onset of intracellular reactive oxygen species. Therefore, resin can be ruled out as photobioreactor material, ABS and PC-Blend could be used after a curation period, and PLA induces no detectable perturbations by the means used in this study.

A continuous flow mode with a scalable tubular reactor for the green preparation of stable alkali lignin nanoparticles assisted by ultrasound.

Lignin nanoparticles (LNPs) have become a hot topic recently because of their improved physicochemical properties and the excellent integration into various industrial sectors compared to lignin. However, the green large-scale production of stable LNPs severely restricts the high-value applications of LNPs. In this work, a simple and potentially scalable continuous-flow mode setup with a tubular flow reactor was designed for the green preparation of stable alkali LNPs assisted by ultrasound. When the flow rates of lignin solution and nitric acid solution were 8.00 mL/min and 2.67 mL/min respectively, and the length of the tube was 5.5 m, the average residence time of mixed solution was 62.2 s in the tubular reactor. Spheroid nanoparticles with an average size of 97.2 nm were obtained under this optimized condition. Furthermore, the results showed a better control of the mixing compared to the batch process, resulting in a homogeneous distribution of smaller particle sizes thus improving stability and UV-blocking properties. This is attributed to the better mixing and excellent mass transfer characteristics in the tube, which provides favorable conditions for the full contact and uniform dispersion of the mixed solution. More importantly, continuous flow mode makes it possible to prepare LNPs with excellent physicochemical properties on a large scale, which will bring great opportunities for the industrial production and application of LNPs.

Additive manufacturing of microstructured reactors for organometallic catalytic reactions.

The use of Additive Manufacturing for the fabrication of chemical reactors for flow chemistry is a promising field as it can lead to several improvements over more standard equipment. In this work, two different reactors were fabricated and compared: a Honeycomb monolith reactor with straight channels and a Periodic Open Cell Structure reactor. The Honeycomb monolith reactor was used as an example of a standard reactor (not necessarily additive manufactured) while the Periodic Open Cell Structure is a promising new type of reactor, which improves some key features, such as contact surface area and porosity. The two reactors were manufactured by Stereolithography technology with a high temperature resin and their internal surfaces were chemically activated by the grafting of palladium. For the surface activation, a two-step procedure was developed, firstly using NaOH and in a second step an aqueous solution of Na2PdCl4. After activation, a heterogeneous catalytic reaction was used to characterize the performance of the two fabricated reactors. The chosen reaction was the Suzuki-Miyaura reaction, which is commonly used in the pharmaceutical industry. The experimental results showed that, for equal contact surface area, the new designed reactor had better performance compared to the standard geometry.