Mechanical, Durability, and Microstructure Assessment of Wastepaper Fiber-Reinforced Concrete Containing Metakaolin.

This study evaluates the potential use of discarded plasterboard paper as fibers from buildings to reinforce concrete. Various concentrations of wastepaper fibers (0.5%, 1%, 1.5%, 2%, and 2.5% by weight of the binder) were investigated in this research. To mitigate the water absorption effect of the paper fibers, metakaolin was employed as a partial cement replacement. The results demonstrate that the inclusion of the wastepaper fiber enhances the mechanical and durability performance of the concrete. The optimal fiber proportion was identified as 1%, leading to a 29% increase in the compressive strength, a 38% increase in the splitting tensile strength, a 12% decrease in the water absorption, and a 23% decrease in the drying shrinkage with respect to the concrete containing 20% metakaolin. However, exceeding this optimal fiber content results in decreased mechanical and durability properties due to the fiber agglomeration and non-uniform fiber distribution within the concrete matrix. Based on the microstructural analysis, the improved performance of the concrete is ascribed to decreased porosity, more refined pore structure, and reduced propagation of microcracks within the concrete matrix in the presence of wastepaper fiber. According to the results, concrete containing 20% metakaolin and 1% wastepaper fiber exhibits durability and mechanical properties comparable to those of the traditional concrete. This finding highlights the significant promise of reducing dependency on conventional cement and incorporating suitable recycled materials, such as discarded plasterboard, and secondary by-products like metakaolin. Such a strategy encourages the preservation of resources, reduction in carbon dioxide emissions, and a decrease in the ecological footprint resulting from concrete production.

Assessment of Mineralogical Characteristics of Clays and the Effect of Waste Materials on Their Index Properties for the Production of Bricks.

Significant research investigations on the characteristics of unexplored clay deposits are being conducted in light of the growing need for clay in the ceramic industry and the variable chemistry of clays. Parallel to this, the generation of waste materials like fly ash, ferrochrome slag, and silica fume is also increasing, responsible for environmental degradation. This paper aims to study the mineralogical properties of pure clays (one specimen from Siberia and five specimens from different locations in Turkey), and the effect of mentioned waste materials on the index properties of clays obtained. This study is divided into two phases, wherein in the first phase, the pure clay specimens are analyzed against mineralogical properties (i.e., chemical composition, thermal analysis, and particle size distribution). While in the second phase, index properties of pure clay specimens and clay specimens modified with 0-50% fly ash, ferrochrome slag, and silica fume are analyzed. The results reveal that the clay specimens from Turkey (USCS classification: CL) are fit for the ceramic industry and bricks production, and incorporation of waste materials can further improve their index properties. It is also observed that incorporation of 10-30% fly ash and ferrochrome slag have higher efficiency in reducing the plasticity index of clays studied as compared to the addition of silica fume.

Electrical Resistivity and Joule Heating Characteristics of Cementitious Composites Incorporating Multi-Walled Carbon Nanotubes and Carbon Fibers.

This study investigates the electrical heating (also known as Joule heating) characteristics of cementitious composites containing multi-walled carbon nanotubes (CNT) and carbon fibers (CF) as electrically conductive media in an attempt to develop an eco-friendly and sustainable solution to snow and ice removal on roadway pavements during the winter season. Various dosages of CNT and CF between 0 and 1.0% (by weight of cement) were tested to find the optimum mixture proportions that yield high-energy and efficient electrical-heating performance with superior mechanical properties. The electrical properties were characterized by measuring the electrical resistivity and temperature rise when attached to a power source. Furthermore, this study examined how the crack width affects the electrical resistivity of cementitious composites containing CNT and/or CF. Compressive and flexural strengths were also measured at different ages of 1, 3, 7, and 28 days to identify how the additions of CNT and CF affect the mechanical properties. Results have shown that adding CF in combination with CNT substantially reduces the electrical resistivity and, in turn, improves the heating performance, as CFs further densify the electrically conductive network in the hydrated matrix; adding either CNT or CF alone was not an effective option to enhance the electrical characteristics. The findings of this study are expected to provide essential information for the design and construction of an electrically heated concrete pavement system with promoted energy efficiency, which will offer a promising solution to enhance winter road maintenance, improve public safety, and provide substantial social cost savings.

Cleaner production of polyurethane (PU) foams through use of hydrodesulfurization (HDS) spent catalyst.

Due to the increased population in the urbanized areas, considerable attention is being paid on the development of energy-efficient buildings. In construction, the use of insulating foams has grabbed considerable attention in recent decades due to their porous structure that can reduce thermo-acoustic conductivity leading to higher energy efficiency. Nonetheless, the production of certain foams (e.g., polymer foams) is based on harmful chemical substances, such as isocyanate, as well as having difficulty being recycled. In this regard, this study adopted the use of hydrodesulfurization (HDS) spent catalyst, which is a byproduct of petroleum industry and is known to be a hazardous solid waste material, to produce a more environmentally friendly composite foam with lower thermal conductivity. In this sense, a series of material property tests, as well as thermal conductivity test, have been conducted. In addition, to further confirm the impact of HDS inclusion in the produced foams, energy cost savings and CO2 emission reduction based on their actual application in four different environments and four different fuel types for heating have been evaluated. The results are found to be highly promising and point to the great potential of utilizing HDS spent catalyst as a hazardous waste to enhance the efficiency of foams leading to CO2 emission and energy use reduction by up to 68.79 kg/m2 and 8.6 kWh/m2, respectively. Finally, this would reduce the heating cost, up to 0.69 $/m2 in an idealized building. In the end, suggestions for future studies in this area are also provided.

Self-Healing Concrete as a Prospective Construction Material: A Review.

Concrete is a material that is widely used in the construction market due to its availability and cost, although it is prone to fracture formation. Therefore, there has been a surge in interest in self-healing materials, particularly self-healing capabilities in green and sustainable concrete materials, with a focus on different techniques offered by dozens of researchers worldwide in the last two decades. However, it is difficult to choose the most effective approach because each research institute employs its own test techniques to assess healing efficiency. Self-healing concrete (SHC) has the capacity to heal and lowers the requirement to locate and repair internal damage (e.g., cracks) without the need for external intervention. This limits reinforcement corrosion and concrete deterioration, as well as lowering costs and increasing durability. Given the merits of SHCs, this article presents a thorough review on the subject, considering the strategies, influential factors, mechanisms, and efficiency of self-healing. This literature review also provides critical synopses on the properties, performance, and evaluation of the self-healing efficiency of SHC composites. In addition, we review trends of development in research toward a broad understanding of the potential application of SHC as a superior concrete candidate and a turning point for developing sustainable and durable concrete composites for modern construction today. Further, it can be imagined that SHC will enable builders to construct buildings without fear of damage or extensive maintenance. Based on this comprehensive review, it is evident that SHC is a truly interdisciplinary hotspot research topic integrating chemistry, microbiology, civil engineering, material science, etc. Furthermore, limitations and future prospects of SHC, as well as the hotspot research topics for future investigations, are also successfully highlighted.

Bioepoxy based hybrid composites from nano-fillers of chicken feather and lignocellulose Ceiba Pentandra.

In this work, fillers of waste chicken feather and abundantly available lignocellulose Ceiba Pentandra bark fibers were used as reinforcement with Biopoxy matrix to produce the sustainable composites. The aim of this work was to evaluate the mechanical, thermal, dimensional stability, and morphological performance of waste chicken feather fiber/Ceiba Pentandra bark fiber filler as potential reinforcement in carbon fabric-layered bioepoxy hybrid composites intended for engineering applications. These composites were prepared by a simple, low cost and user-friendly fabrication methods. The mechanical (tensile, flexural, impact, hardness), dimensional stability, thermal stability, and morphological properties of composites were characterized. The Ceiba Pentandra bark fiber filler-reinforced carbon fabric-layered bioepoxy hybrid composites display better mechanical performance compared to chicken feather fiber/Ceiba Pentandra bark fiber reinforced carbon fabrics layered bioepoxy hybrid composites. The Scanning electron micrographs indicated that the composites exhibited good adhesion at the interface of the reinforcement material and matrix system. The thermogravimetric studies revealed that the composites possess multiple degradation steps, however, they are stable up to 300 °C. The thermos-mechanical studies showed good dimensional stability of the composites. Both studied composites display better thermal and mechanical performance compared to neat bioepoxy or non-bioepoxy thermosets and are suitable for semi-structural applications.

Palm Oil Fuel Ash-Based Eco-Friendly Concrete Composite: A Critical Review of the Long-Term Properties.

Rapid global infrastructural developments and advanced material science, amongst other factors, have escalated the demand for concrete. Cement, which is an integral part of concrete, binds the various individual solid materials to form a cohesive mass. Its production to a large extent emits many tons of greenhouse gases, with nearly 10% of global carbon (IV) oxide (CO2) emanating from cement production. This, coupled with an increase in the advocacy for environmental sustainability, has led to the development of various innovative solutions and supplementary cementitious materials. These aims to substantially reduce the overall volume of cement required in concrete and to meet the consistently increasing demand for concrete, which is projected to increase as a result of rapid construction and infrastructural development trends. Palm oil fuel ash (POFA), an industrial byproduct that is a result of the incineration of palm oil wastes due to electrical generation in power plants has unique properties, as it is a very reactive materials with robust pozzolanic tendencies, and which exhibits adequate micro-filling capabilities. In this study, a review on the material sources, affecting factors, and durability characteristics of POFA are carefully appraised. Moreover, in this study, a review of correlated literature with a broad spectrum of insights into the likely utilization of POFA-based eco-friendly concrete composites as a green material for the present construction of modern buildings is presented.

Fly Ash-Based Eco-Efficient Concretes: A Comprehensive Review of the Short-Term Properties.

Development of sustainable concrete as an alternative to conventional concrete helps in reducing carbon dioxide footprint associated with the use of cement and disposal of waste materials in landfill. One way to achieve that is the use of fly ash (FA) as an alternative to ordinary Portland cement (OPC) because FA is a pozzolanic material and has a high amount of alumina and silica content. Because of its excellent mechanical properties, several studies have been conducted to investigate the use of alkali-activated FA-based concrete as an alternative to conventional concrete. FA, as an industrial by-product, occupies land, thereby causing environmental pollution and health problems. FA-based concrete has numerous advantages, such as it has early strength gaining, it uses low natural resources, and it can be configurated into different structural elements. This study initially presents a review of the classifications, sources, chemical composition, curing regimes and clean production of FA. Then, physical, fresh, and mechanical properties of FA-based concretes are studied. This review helps in better understanding of the behavior of FA-based concrete as a sustainable and eco-friendly material used in construction and building industries.

Life-Cycle Assessment of Alkali-Activated Materials Incorporating Industrial Byproducts.

Eco-friendly and sustainable materials that are cost-effective, while having a reduced carbon footprint and energy consumption, are in great demand by the construction industry worldwide. Accordingly, alkali-activated materials (AAM) composed primarily of industrial byproducts have emerged as more desirable alternatives to ordinary Portland cement (OPC)-based concrete. Hence, this study investigates the cradle-to-gate life-cycle assessment (LCA) of ternary blended alkali-activated mortars made with industrial byproducts. Moreover, the embodied energy (EE), which represents an important parameter in cradle-to-gate life-cycle analysis, was investigated for 42 AAM mixtures. The boundary of the cradle-to-gate system was extended to include the mechanical and durability properties of AAMs on the basis of performance criteria. Using the experimental test database thus developed, an optimized artificial neural network (ANN) combined with the cuckoo optimization algorithm (COA) was developed to estimate the CO2 emissions and EE of AAMs. Considering the lack of systematic research on the cradle-to-gate LCA of AAMs in the literature, the results of this research provide new insights into the assessment of the environmental impact of AAM made with industrial byproducts. The final weight and bias values of the AAN model can be used to design AAM mixtures with targeted mechanical properties and CO2 emission considering desired amounts of industrial byproduct utilization in the mixture.

Acoustic Properties of Innovative Concretes: A Review.

Concrete is the most common building material; therefore, when designing structures, it is obligatory to consider all structural parameters and design characteristics such as acoustic properties. In particular, this is to ensure comfortable living conditions for people in residential premises, including acoustic comfort. Different types of concrete behave differently as a sound conductor; especially dense mixtures are superior sound reflectors, and light ones are sound absorbers. It is found that the level of sound reflection in modified concrete is highly dependent on the type of aggregates, size and distribution of pores, and changes in concrete mix design constituents. The sound absorption of acoustic insulation concrete (AIC) can be improved by forming open pores in concrete matrices by either using a porous aggregate or foam agent. To this end, this article reviews the noise and sound transmission in buildings, types of acoustic insulating materials, and the AIC properties. This literature study also provides a critical review on the type of concretes, the acoustic insulation of buildings and their components, the assessment of sound insulation of structures, as well as synopsizes the research development trends to generate comprehensive insights into the potential applications of AIC as applicable material to mitigate noise pollution for increase productivity, health, and well-being.

Fibre-Reinforced Foamed Concretes: A Review.

Foamed concrete (FC) is a high-quality building material with densities from 300 to 1850 kg/m3, which can have potential use in civil engineering, both as insulation from heat and sound, and for load-bearing structures. However, due to the nature of the cement material and its high porosity, FC is very weak in withstanding tensile loads; therefore, it often cracks in a plastic state, during shrinkage while drying, and also in a solid state. This paper is the first comprehensive review of the use of man-made and natural fibres to produce fibre-reinforced foamed concrete (FRFC). For this purpose, various foaming agents, fibres and other components that can serve as a basis for FRFC are reviewed and discussed in detail. Several factors have been found to affect the mechanical properties of FRFC, namely: fresh and hardened densities, particle size distribution, percentage of pozzolanic material used and volume of chemical foam agent. It was found that the rheological properties of the FRFC mix are influenced by the properties of both fibres and foam; therefore, it is necessary to apply an additional dosage of a foam agent to enhance the adhesion and cohesion between the foam agent and the cementitious filler in comparison with materials without fibres. Various types of fibres allow the reduction of by autogenous shrinkage a factor of 1.2-1.8 and drying shrinkage by a factor of 1.3-1.8. Incorporation of fibres leads to only a slight increase in the compressive strength of foamed concrete; however, it can significantly improve the flexural strength (up to 4 times), tensile strength (up to 3 times) and impact strength (up to 6 times). At the same time, the addition of fibres leads to practically no change in the heat and sound insulation characteristics of foamed concrete and this is basically depended on the type of fibres used such as Nylon and aramid fibres. Thus, FRFC having the presented set of properties has applications in various areas of construction, both in the construction of load-bearing and enclosing structures.

Reliability Analysis of FRP-Confined Concrete at Ultimate using Conjugate Search Direction Method.

In this paper compressive strength and ultimate strain results in the current database of fiber-reinforced polymer (FRP)-confined concrete are used to determine the reliability of their design space. The Lognormal, Normal, Frechet, Gumbel, and Weibull distributions are selected to evaluate the probabilistic characteristics of six FRP material categories. Following this, safety levels of the database are determined based on a probabilistic model. An iterative reliability method is developed with conjugate search direction for evaluating the reliability. The results show that Lognormal and Gumbel distributions provide best probability distribution for model errors of strength and strain enhancement ratios. The developed conjugate reliability method provides improved robustness over the existing reliability methods owing to its faster convergence to stable results. The results reveal that the part of the database containing normal strength concrete (NSC) heavily confined (i.e., actual confinement ratio (flu,a/f'co) > 0.5) by low and normal modulus carbon fibers (i.e., fiber elastic modulus (Ef) ≤ 260 GPa) and moderately confined (i.e., 0.3 ≤ flu,a/f'co ≤ 0.5) by aramid fibers exhibits a very high safety level. The segments of the database with a low and moderate safety level have been identified as i) NSC moderately and heavily confined by higher modulus glass fibers (i.e., Ef > 60 GPa), ii) high strength concrete (HSC) moderately and heavily confined (i.e., flu,a/f'co > 0.3) by glass fibers, iii) HSC lightly confined (i.e., flu,a/f'co ≤ 0.2) by carbon fibers, and iv) HSC lightly confined by aramid fibers. Additional experimental studies are required on these segments of the database before they can be used reliably for design and modeling purposes.

Investigating the reinforcing mechanism and optimized dosage of pristine graphene for enhancing mechanical strengths of cementitious composites.

The proposed reinforcing mechanism and optimized dosage of pristine graphene (PRG) for enhancing mechanical, physicochemical and microstructural properties of cementitious mortar composites are presented. Five concentrations of PRG and two particle sizes are explored in this study. The results confirmed that the strength of the mortars depends on the dosage of PRG. The PRG sizes have a significant influence on the enhancement rate of mechanical strengths of the mortars, whereas they do not have a significant influence on the optimized PRG dosage for mechanical strengths. The PRG dosage of 0.07% is identified as the optimized content of PRG for enhancing mechanical strengths. The reinforcing mechanism of PRG for cement-based composites is mostly attributed to adhesion friction forces between PRG sheets and cementitious gels, which highly depends on the surface area of PRG sheets. The larger surface area of PRG sheets has a larger friction area associated with cementitious gels suggested to be one of favorable parameters for enhancing mechanical strengths with graphene additives.

From Graphene Oxide to Reduced Graphene Oxide: Impact on the Physiochemical and Mechanical Properties of Graphene-Cement Composites.

Graphene materials have been extensively explored and successfully used to improve performances of cement composites. These formulations were mainly optimized based on different dosages of graphene additives, but with lack of understanding of how other parameters such as surface chemistry, size, charge, and defects of graphene structures could impact the physiochemical and mechanical properties of the final material. This paper presents the first experimental study to evaluate the influence of oxygen functional groups of graphene and defectiveness of graphene structures on the axial tension and compression properties of graphene-cement mortar composites. A series of reduced graphene oxide (rGO) samples with different levels of oxygen groups (high, mild, and low) were prepared by the reduction of graphene oxide (GO) using different concentrations of hydrazine (wt %, 0.1, 0.15, 0.2, 0.3, and 0.4%) and different reduction times (5, 10, 15, 30, and 60 min) and were added to cement mortar composites at an optimal dosage of 0.1%. A series of characterization methods including scanning electron microscopy, energy-dispersive X-ray spectroscopy, X-ray diffraction, thermogravimetric analysis, and Fourier transform infrared spectroscopy were performed to determine the distribution and mixing of the prepared rGO in the cement matrix and were correlated with the observed mechanical properties of rGO-cement mortar composites. The measurement of the axial tension and compression properties revealed that the oxygen level of rGO additives has a significant influence on the mechanical properties of cement composites. An addition of 0.1% rGO prepared by 15 min reduction and 0.2% (wt %) hydrazine with mild level of oxygen groups resulted in a maximum enhancement of 45.0 and 83.7%, respectively, in the 28-day tensile and compressive strengths in comparison with the plain cement mortar and were higher compared to the composite prepared with GO (37.5 and 77.7%, respectively). These results indicate that there is a strong influence of the level of oxygen groups and crystallinity of graphene structures on the physiochemical and mechanical properties. The influence of these two parameters are interconnected and their careful balancing is required to provide an optimum level of oxygen groups on rGO sheets to ensure that there is sufficient bonding between the calcium silicate hydrate (C-S-H) components in the cement matrix and minimum level of defects and higher crystallinity of graphene structures, which will improve the mechanical properties of the composite. Finding the optimized balance between these two parameters is required to formulate graphene cement composites with the highest performance.

Use of recycled plastics in concrete: A critical review.

Plastics have become an essential part of our modern lifestyle, and the global plastic production has increased immensely during the past 50years. This has contributed greatly to the production of plastic-related waste. Reuse of waste and recycled plastic materials in concrete mix as an environmental friendly construction material has drawn attention of researchers in recent times, and a large number of studies reporting the behavior of concrete containing waste and recycled plastic materials have been published. This paper summarizes the current published literature until 2015, discussing the material properties and recycling methods of plastic and the influence of plastic materials on the properties of concrete. To provide a comprehensive review, a total of 84 studies were considered, and they were classified into sub categories based on whether they dealt with concrete containing plastic aggregates or plastic fibers. Furthermore, the morphology of concrete containing plastic materials is described in this paper to explain the influence of plastic aggregates and plastic fibers on the properties of concrete. The properties of concretes containing virgin plastic materials were also reviewed to establish their similarities and differences with concrete containing recycled plastics.