Green Deep Eutectic Solvents (DESs) for Sustainable Metal Recovery from Thermally Treated PCBs: A Greener Alternative to Conventional Methods.

Waste PCBs the core of e-waste is rich in copper, tin, zinc, iron, and nickel. Leaching base metals from PCB used to be done in toxic, corrosive acidic/alkali mediums. In this work, an environmentally friendly method for leaching metals from thermally treated PCBs (TPCBs) of mobile phones was proposed using choline chloride based deep eutectic solvents (DES). DES selectivity and solubility of metals from metal oxides were the main screening criteria. FA-ChCl had the maximum solubility of Cu, Fe, and Ni, while Urea-ChCl had high Zn selectivity and solubility. Oxalic acid has high selectivity for Sn. FA-ChCl extracted Cu and Fe best at 16 h, 100 °C, and 1/30 g/mL. Urea-ChCl extracted Zn (90.4±2.9 %) from TPCBs at 100 °C, 21 h, 1/20 g/mL, and 400 rpm. Oxalic acid (1 M) removed 92.3±2.1 % Sn from TPCBs in 1 h at 80 °C and 1/20 g/mL. The shrinking core model-based kinetic investigation of FA-ChCl for Cu extraction showed a diffusion-controlled process. The proposed method is greener than mineral acids utilized for metal extraction.

A feasible approach for the treatment of waste computer casing plastic using subcritical to supercritical acetone: Statistical modelling and optimization.

Electronic waste (e-waste) usage has increased tremendously with the rapid evolution of technologies. The accumulated e-waste has now emerged as one of the crucial concerns regarding environmental pollution and human health. Recycling e-waste is commonly focused on metal recovery; nevertheless, a significant fraction of plastics (20-30%) are in e-waste. There is an indispensable need to focus on e-waste plastic recycling in an effective way, which has been mostly overlooked to date. An environmentally safe and efficient study is conducted using subcritical to supercritical acetone (SCA) to degrade the real waste computer casing plastics (WCCP) in the central composite design (CCD) of response surface methodology (RSM) to achieve the maximum oil yield of the product. The experiment parameters were varied in the temperature span of 150-300 °C, residence time between 30 and 120 min, solid/liquid ratio between 0.02 and 0.05 (g/ml), and NaOH amount from 0 to 0.5 g. Adding NaOH into the acetone helps to achieve efficient degradation and debromination efficiency. The study emphasized the attributes of oils and solid products recovered from the SCA-treated WCCP. The characterization of feed and formed products is performed with different characterization techniques such as TGA, CHNS, ICP-MS, FTIR, GC-MS, Bomb calorimeter, XRF, and FESEM. The highest oil yield achieved is 87.89% from the SCA process at 300 °C, in 120min, 0.05 S/L ratio, and 0.5 g of NaOH. GC-MS results disclose that the liquid product (oil) comprises single- and duplicate-ringed aromatic and oxygen-containing compounds. Isophorone is the significant component of the liquid product obtained. Furthermore, SCA's possible polymer degradation mechanistic route, bromine distribution, economic feasibility, and environmental aspect were also explored. This present work represents an environmentally friendly and promising approach for recycling the plastic fraction of e-waste and recovering valuable chemicals from WCCP.

A sustainable route for the recovery of metals from waste printed circuit boards using methanesulfonic acid.

The rapid increase in electronic waste (e-waste) generation and its unsustainable management pose a threat to the environment and human well-being. However, various valuable metals are present in e-waste, which makes it a potential secondary source to recover metals. Therefore, in the present study, efforts were made to recover valuable metals (Cu, Zn, and Ni) from waste printed circuit boards (WPCB) of computers using methanesulfonic acid (MSA). MSA is contemplated as a biodegradable green solvent and has a high solubility for various metals. The effect of various process parameters (MSA concentration, H2O2 concentration, stirring speed, liquid to solid ratio, time, and temperature) was investigated on metal extraction to optimize the process. At the optimized process conditions, 100% extraction of Cu and Zn was achieved, while Ni extraction was around 90%. The kinetic study for metal extraction was performed using a shrinking core model and findings showed that MSA-aided metal extraction is a diffusion-controlled process. Activation energies were found to be 9.35, 10.89, and 18.86 kJ/mol for Cu, Zn, and Ni extraction, respectively. Furthermore, the individual recovery of Cu and Zn was achieved using the combination of cementation and electrowinning, which resulted in 99.9% purity of Cu and Zn. The current study proposes a sustainable solution for the selective recovery of Cu and Zn from WPCB.

A sustainable approach for material and metal recovery from E-waste using subcritical to supercritical methanol.

The heterogeneous nature of e-waste, which is a rich source of metals, polymers, glass fibres and ceramics, is troublesome. Multi-step processes are employed to effectively treat e-waste with minimum environmental impact. In this research, a subcritical to supercritical methanol environment was investigated to pre-treat e-waste, recovering non-metallic fractions and eventually concentrate metals from e-waste. Experiments were conducted in the temperature range of 150 °C to 300 °C at an autogenous pressure with initial atmospheric pressure. The mechanism of depolymerization was investigated by varying reaction time from 30 min to 240 min; solid to liquid ratio of 1:10 to 1:30 g/ml in a batch reactor under N2 environment. Comparative analysis of liquid products obtained after Supercritical Methanol (SCM) treatment for both Waste Random Access Memory (WRAM) and Waste Printed Circuit Board (WPCB) was done with pyrolyzed oil/liquid product. This research briefly illustrates oil and solid product compositional changes with operating temperature, pressure, and solid/liquid ratio range. The metal concentrations of copper, nickel, silver, zinc, and gold are greater than 90% after SCM treatment. For comparison, the feed material was pyrolyzed under the same condition, the difference in oil and solid products are assessed. In the end section, the environmental and economic benefits of SCM were also discussed compared to other supercritical and conventional technologies. An efficient and greener approach of supercritical solvent is proposed via this research for e-waste recycling.

Microwave-assisted extraction of lignin from coconut coir using deep eutectic solvents and its valorization to aromatics.

Lignin is a rich renewable source of aromatics present in lignocellulosic biomass (LCB). The extraction of lignin from the intricate LCB network is a challenging task for successful commercialization of sustainable biorefineries. In the present study, a series of choline chloride (ChCl)-carboxylic acid based deep eutectic solvents (DESs) were used for the extraction of lignin from coconut coir under microwave irradiation. Among the synthesized DESs, ChCl: lactic acid (LA) (1:4) gave the highest lignin yield of 82% with >95% purity. Interestingly, the severity factor (H factor) for the pretreatment process was found to be a significantly lower (55.5) as compared to reported studies due to efficient microwave heating. Moreover, the DES showed good recyclability for four recycle runs thus making it a promising candidate for the delignification of LCB. Finally, the extracted lignin was converted to aromatics via catalytic transfer hydrogenation (CTH) using Ru/C and isopropanol as in-situ hydrogen donor.

High quality liquid fuel production from waste plastics via two-step cracking route in a bottom-up approach using bi-functional Fe/HZSM-5 catalyst.

Plastic waste is a serious menace to the world due to its fastest growth rate of ~ 5% per annum and requires efficient technologies for its safe disposal. Plastic liquefaction producing liquid hydrocarbons is an effective way to dispose waste plastics in an eco-friendly manner. In present study, high quality liquid fuel is produced from waste plastics via two-step bottom-up cracking approach. A comparative analysis of liquid products obtained in thermal and catalytic cracking performed at relatively lower temperature (350 °C) with minimal catalyst to plastic feed ratio (1:30) has been studied. Catalytic cracking via two-step bottom-up route provides higher fraction of fuel range hydrocarbons in comparison to the thermal cracking. Catalytic cracking is performed using two different catalysts; HZSM-5 and 5%Fe/HZSM-5 in which later results in higher liquid yield (76 wt%) than former (60 wt%) having comparable fuel characteristics. GC-MS results confirm that liquid product obtained via catalytic cracking contains higher fraction of fuel range hydrocarbons (C6-C20); 66.39% for 5%Fe/HZSM-5 and 47.33% for HZSM-5 which is comparatively higher than that obtained in thermal cracking (27.39%). FT-IR, 1H and 13C NMR spectroscopic studies confirm that liquid hydrocarbons obtained via catalytic cracking have comparable chemical characteristics with fuel range hydrocarbons. Physiochemical properties of catalysts are studied using XRD, XPS, BET, FE-SEM, HR-TEM, NH3-TPD and H2-TPR techniques and correlated with activity results. Analysis of commercial diesel fuel is also incorporated to compare the fuel characteristics of liquid products.

Controlling liquid hydrocarbon composition in valorization of plastic waste via tuning zeolite framework and SiO2/Al2O3 ratio.

Abundance of plastic waste has become threat to the mankind and aquatic life and thus needs to be recycled or converted into value added products. Liquefaction of waste plastics via catalytic cracking is one the efficient routes towards plastic waste management. Concerning this, in present study, conversion of polymer mixture containing polypropylene, low-density polyethylene and high-density polyethylene (PP, LDPE and HDPE) was done for the production of gasoline and diesel range hydrocarbons using two-step cracking approach. MWW and MFI (12 and 10 member ring structures respectively) type zeolites having different pore structure and acidity were used for catalytic cracking of polymer feed at 350 °C. Investigations revealed that MWW type zeolite having two independent pore channels selectively provides gasoline range of hydrocarbons (C7-C12, 99.12%) in polymer cracking reaction as compared to MFI type which results in C13-C20 range of hydrocarbons (73.19%). Hydrocarbon compositions were confirmed from GC-MS, 1H, 13C NMR and FT-IR techniques. In activity results it was observed that acidity of zeolites affects the liquid yield and hydrocarbon distribution as analysed by using zeolites of two different SiO2/Al2O3 (SAR) ratio (30 and 55) which directs that zeolite (MFI/MWW) with lower SAR (30) having higher acidity results in higher yield of fuel range liquid hydrocarbons as compared to higher SAR (55) zeolite. Characterization studies such as XRD, N2-physisorption, NH3-TPD, FE-SEM and EDX were performed to check the physiochemical properties of zeolite and correlated with the activity. Overall, the present investigation provides detailed comparative study on plastic degradation using MFI and MWW type zeolites resulting into different range of liquid hydrocarbons.

Efficient recovery of Cu and Ni from WPCB via alkali leaching approach.

The large generation of electronic waste (e-waste) is posing a serious threat to society. It is important to develop sustainable technology for the effective management of e-waste and the recovery of valuable metals from it. The present study employed hydrometallurgical approach for Cu and Ni extraction from waste printed circuit boards (WPCB) of mobile phones. This study demonstrates the application of ammonia-ammonium sulfate leaching for the maximum recovery of Cu and Ni. Investigations revealed that the most favourable reaction parameters for efficient metal extraction are - ammonia concentration - 90 g/L, ammonium sulfate concentration - 180 g/L, H2O2 concentration - 0.4 M, time - 4 h, liquid to solid ratio - 20 mL/g, temperature - 80 °C and agitation speed - 700 rpm. Under these conditions, 100% Cu and 90% Ni were extracted. Furthermore, the kinetic study was performed using the shrinking core model which revealed that the internal diffusion is the rate-controlling step for Cu and Ni extraction. The activation energies for Cu and Ni extraction were found out to be 4.5 and 5.7 kJ/mol, respectively. Finally, Cu was recovered with 98.38% purity using electrowinning at a constant DC voltage of 2.0 V at Al cathode. The present study provides a solution for concurrent extraction of Cu and Ni from the raw WPCB of mobile phones and selective recovery of Cu from metal leached solution. The process has the potential to recover the resources from WPCB while minimising the pollution caused by mismanagement of WPCB.

Pretreatment of lignocellulosic biomass: A review on recent advances.

Depleting fossil reserves and growing energy needs have raised the demand for an alternative and clean energy source. The use of ubiquitously available lignocellulosic biomass for developing economic and eco-friendly large scale biorefinery applications has provided the much-needed impetus in this regard. The pretreatment process is a vital step for biomass transformation into added value products such as sugars, biofuels, etc. Different pretreatment approaches are employed to overcome the recalcitrance of lignocellulosic biomass and expedite its disintegration into individual components- cellulose, hemicellulose, and lignin. The conventional pretreatment methods lack sustainability and practicability for industrial scale up. The review encompasses the recent advances in selective physical and chemical pretreatment approaches such as milling, extrusion, microwave, ammonia fibre explosion, eutectic solvents etc. The study will allow a deeper understanding of these pretreatment processes and increase their scope as sustainable technologies for developing modern biorefineries.

Unravelling the reactivity of metastable molybdenum carbide nanoclusters in the C-H bond activation of methane, ethane and ethylene.

C-H bond activation steps in non-oxidative methane dehydroaromatization (MDA), constitute a key functionalization of the reactant and adsorbed species to form aromatics. Previous studies have focused on studying the energetics of these steps at the most stable active sites involving molybdenum carbide species. Herein, a different paradigm is presented via studying the reactivity of a metastable molybdenum carbide (Mo2C6) nanocluster for the C-H bond activation of methane, ethane, and ethylene and comparing it with the reactivity of the lowest energy Mo2C6 nanocluster. Interestingly, the metastable nanocluster is observed to result in a consistent reduction (by half) in the C-H bond activation barrier of the respective alkane and alkene molecules compared to the global minimum isomer. This specific metastable form of the nanocluster is identified from a cascade genetic algorithm search, which facilitated a rigorous scan of the potential energy surface. We attribute this significant lowering of the C-H bond activation barrier to unique co-planar orbital overlap between the reactant molecule and active centers on the metastable nanocluster. Based on geometrical and orbital analysis of the transition states arising during the C-H bond activation of methane, ethane, and ethylene, a proton-coupled electron transfer mechanism is proposed that facilitated C-H bond cleavage. Motivated by the high reactivity for C-H bond activation observed on the metastable species, a contrasting framework to analyze the elementary-step rate contributions is presented. This is based on the statistical ensemble analysis of nanocluster isomers, where the calculated rates on respective isomers are normalized with respect to the Boltzmann probability distribution. From this framework, the metastable isomer is observed to provide significant contributions to the ensemble average representations of the rate constants calculated for C-H bond activation during the MDA reaction.

Environmentally friendly approach for the recovery of metallic fraction from waste printed circuit boards using pyrolysis and ultrasonication.

Electronic waste (e-waste) with an annual growth rate of 3-5% is one of the fastest-growing waste streams. The unregulated accumulation and improper recycling can cause grave hazards to human beings and the environment. On the contrary, e-waste can be considered as a secondary source of metals and energy due to its high metal content and polymeric material. Thus, the present study demonstrates technology for the metallic fraction recovery and the production of valuable gases from e-waste. The process involves pyrolysis at a temperature range of 200 °C-600 °C in a fixed bed setup for 10-60 min. Under optimized operating conditions, 35 wt% combustible gases and 60 wt% solid product were obtained at a pyrolysis temperature of 400 °C in 20 min. The gaseous product consisted of CH4, H2, CO and CO2, having the heating value 28 MJ/kg whereas, the solid product is a mixture of metals and other solid residue material. Treatment of the solid product using an ultrasonication process resulted in around 90 wt% recovery of metallic fraction, thereby leaving behind solid residue. Moreover, the transfer of precious metals (Au, Ag, Pd and Pt) was nearly 100% to the metallic fraction. This process combines mild temperature pyrolysis and ultrasonication process to provide a solution for efficient management of e-waste, metallic fraction recovery and valuable gases production.

Development of Self-Healing Cement Slurry through the Incorporation of Dual-Encapsulated Polyacrylamide for the Prevention of Water Ingress in Oil Well.

In the present work, a novel cross-linked polymer was synthesized though the anionic polymerization of cyanoacrylate with moisture as an initiator, methylene-bis-acrylamide as a cross-linker, and linseed oil as a spacer. Two layers of the synthesized polymer was coated over polyacrylamide for its homogenous impregnation in Class-G cement slurry for the synthesis of cement core. Fourier Transformation Infrared spectroscopy and X-Ray diffraction spectrum of the synthesized polymer and cement core were obtained to investigate the presence of different functional groups and phases. Moreover, the morphologies of the dual-encapsulated polyacrylamide was observed through scanning electron microscopy. Furthermore, the water-absorption capacity of the synthesized dual-encapsulated polyacrylamide in normal and saline conditions were tested. A cement core impregnated with 16% of dosage of dual-encapsulated polyacrylamide possesses an effective self-healing capability during the water-flow test. Moreover, the maximum linear expansion of the cement core was observed to be 26%. Thus, the impregnation of dual-encapsulated polyacrylamide in cement slurry can exhibit a superior self-healing behavior upon water absorption in an oil well.

An ultra-light flexible aerogel-based on methane derived CNTs as a reinforcing agent in silica-CMC matrix for efficient oil adsorption.

Bamboo shaped multi-walled Carbon Nanotubes were synthesized by the thermo-catalytic decomposition of methane in a modified chemical vapour deposition reactor. The prepared carbon nanotubes were reinforced in the mero-hydrophobic carboxymethyl cellulose and silica matrix for the preparation of low density, highly flexible aerogel. The synthesized aerogel exhibited a large specific surface area and uniform pore structure as confirmed by the nitrogen adsorption-desorption analysis. The water contact angle of 148.8° for the aerogel demonstrated that the synthesized aerogels were superhydrophobic in nature. The performance of aerogels was tested for the adsorption of singer oil and motor oil. Investigations revealed that aerogel can adsorb more than 28 times its weight effectively. Moreover, the adsorbed oil can be recovered by mechanical squeezing owing to its flexible nature. In addition, the aerogel could maintain its oil adsorption capacity even after 5 regeneration cycles, demonstrating superior recyclability. The peculiar properties - outstanding flexibility and superhydrophobicity exhibited by the aerogels establish them as a proficient and recyclable oil adsorbents during the oil seepage.

Study of the effect of loop inductance on the RF transmission line to cavity coupling coefficient.

Coupling of RF power is an important aspect in the design and development of RF accelerating structures. RF power coupling employing coupler loops has the advantage of tunability of ß, the transmission line to cavity coupling coefficient. Analytical expressions available in literature for determination of size of the coupler loop using Faraday's law of induction show reasonably good agreement with experimentally measured values of ß below critical coupling (ß ≤ 1) but show large deviation with experimentally measured values and predictions by simulations for higher values of ß. In actual accelerator application, many RF cavities need to be over-coupled with ß > 1 for reasons of beam loading compensation, reduction of cavity filling time, etc. This paper discusses a modified analytical formulation by including the effect of loop inductance in the determination of loop size for any desired coupling coefficient. The analytical formulation shows good agreement with 3D simulations and with experimentally measured values. It has been successfully qualified by the design and development of power coupler loops for two 476 MHz pre-buncher RF cavities, which have successfully been conditioned at rated power levels using these coupler loops.

Greener approach for the extraction of copper metal from electronic waste.

Technology innovations resulted into a major move from agricultural to industrial economy in last few decades. Consequently, generation of waste electronic and electrical equipments (WEEE) has been increased at a significant rate. WEEE contain large amount of precious and heavy metals and therefore, can be considered a potential secondary resource to overcome the scarcity of metals. Also, presence of these metals may affect the ecosystem due to lack of adequate management of WEEE. Building upon our previous experimental investigations for metal extraction from spent catalyst, present study explores the concept of green technology for WEEE management. Efforts have been made to recover base metal from a printed circuit board using eco-friendly chelation technology and results were compared with the conventional acid leaching method. 83.8% recovery of copper metal was achieved using chelation technology whereas only 27% could be recovered using acid leaching method in absence of any oxidant at optimum reaction conditions. Various characterization studies (energy dispersive X-ray analysis, scanning electron microscopy, X-ray diffraction, inductive coupled plasma spectrophotometry) of Printed Circuit Board (PCB) and residues were performed for qualitative and quantitative analysis of samples. Significant metal extraction, more than 96% recovery of chelating agent, recycling of reactant in next chelation cycle and nearly zero discharge to the environment are the major advantages of the proposed green process which articulate the transcendency of chelation technology over other conventional approaches. Kinetic investigation suggests diffusion controlled process as the rate determining step for the chelate assisted recovery of copper from WEEE with activation energy of 22kJ/mol.

Protective role of theophylline and their interaction with nitric oxide (NO) in adjuvant-induced rheumatoid arthritis in rats.

Theophylline (non-specific PDE inhibitor) and their interactions with nitric oxide modulators were evaluated in adjuvant-induced arthritic model of rats. Wistar rats (200-300g), 8 animals per group were used in the study. The animals were injected with 0.1mL of squalene and 0.2mL of complete Freund's adjuvant on day (0) in sub-planter region of right hind paw controls received only saline. The treatment with theophylline and nitric oxide modulators were done from day 14 to day 28. Arthritis indexes, ankle diameter, paw volume, and body weight were determined to assess RA progression from day (0) to day 28. On day 28 animals were sacrificed and their blood collected for IL-10 and TNF-α cytokine levels and hind paw for pathological analysis. Synovial fluid from joint spaces of CFA inoculated rats was collected to estimate TNF-α level in synovial fluid. The data obtained was analyzed by two-way ANOVA followed by the Newman-Keuls post-hoc test. Theophylline (10 and 20mg/kg) significantly decreased adjuvant induced increased arthritis-index, paw volume and ankle diameter (p<0.05 in all parameters) compared to only adjuvant control group. It also reversed adjuvant induced slight decrease in body weight to normalcy. l-Arginine 100mg/kg+theophylline 20mg/kg suppressed TNF-α and elevates IL-10 level as well as reversed adjuvant-induced elevated arthritic parameters as compared to only adjuvant and prednisone group (p<0.001). Synovial TNF-α level of adjuvant only group was several fold higher than its serum level. Treatment with theophylline 20mg/kg significantly reduces synovial TNF-α level as compared to adjuvant only group. Theophylline 20mg/kg+L-NAME 10mg/kg significantly reversed these adjuvant-induced changes in immunological, histopathological and arthritis parameters (p<0.05).

Chelation technology: a promising green approach for resource management and waste minimization.

Green chemical engineering recognises the concept of developing innovative environmentally benign technologies to protect human health and ecosystems. In order to explore this concept for minimizing industrial waste and for reducing the environmental impact of hazardous chemicals, new greener approaches need to be adopted for the extraction of heavy metals from industrial waste. In this review, a range of conventional processes and new green approaches employed for metal extraction are discussed in brief. Chelation technology, a modern research trend, has shown its potential to develop sustainable technology for metal extraction from various metal-contaminated sites. However, the interaction mechanism of ligands with metals and the ecotoxicological risk associated with the increased bioavailability of heavy metals due to the formation of metal-chelant complexes is still not sufficiently explicated in the literature. Therefore, a need was felt to provide a comprehensive state-of-the-art review of all aspects associated with chelation technology to promote this process as a green chemical engineering approach. This article elucidates the mechanism and thermodynamics associated with metal-ligand complexation in order to have a better understanding of the metal extraction process. The effects of various process parameters on the formation and stability of complexes have been elaborately discussed with respect to optimizing the chelation efficiency. The non-biodegradable attribute of ligands is another important aspect which is currently of concern. Therefore, biotechnological approaches and computational tools have been assessed in this review to illustrate the possibility of ligand degradation, which will help the readers to look for new environmentally safe mobilizing agents. In addition, emerging trends and opportunities in the field of chelation technology have been summarized and the diverse applicability of chelation technology in metal extraction from contaminated sites has also been reviewed.

Study of beam loading and its compensation in the Compact Ultrafast Terahertz Free-Electron Laser injector linac.

The RF properties of an accelerating structure, and the pulse structure and charge per bunch in the electron beam propagating through it are important parameters that determine the impact of beam loading in the structure. The injector linac of the Compact Ultrafast Terahertz Free-Electron Laser (CUTE-FEL) has been operated with two different pulse structures during initial commissioning experiments and the effect of beam loading on the accelerated electron beam parameters has been studied analytically for these two pulse structures. This paper discusses the analytical study of beam loading in a Standing Wave, Plane Wave Transformer linac employed in the CUTE-FEL setup, and a possible technique for its compensation for the electron beam parameters of the CUTE-FEL. A parametric study has been performed to study beam loading for different beam currents and to optimize injection time of the electron beam to compensate beam loading. Results from the parametric study have also been used to explain previously observed results from acceleration experiments in the CUTE-FEL setup.

A novel scaling law relating the geometrical dimensions of a photocathode radio frequency gun to its radio frequency properties.

Developing a photocathode RF gun with the desired RF properties of the π-mode, such as field balance (e(b)) ~1, resonant frequency f(π) = 2856 MHz, and waveguide-to-cavity coupling coefficient ß(π) ~1, requires precise tuning of the resonant frequencies of the independent full- and half-cells (f(f) and f(h)), and of the waveguide-to-full-cell coupling coefficient (ß(f)). While contemporary electromagnetic codes and precision machining capability have made it possible to design and tune independent cells of a photocathode RF gun for desired RF properties, thereby eliminating the need for tuning, access to such computational resources and quality of machining is not very widespread. Therefore, many such structures require tuning after machining by employing conventional tuning techniques that are iterative in nature. Any procedure that improves understanding of the tuning process and consequently reduces the number of iterations and the associated risks in tuning a photocathode gun would, therefore, be useful. In this paper, we discuss a method devised by us to tune a photocathode RF gun for desired RF properties under operating conditions. We develop and employ a simple scaling law that accounts for inter-dependence between frequency of independent cells and waveguide-to-cavity coupling coefficient, and the effect of brazing clearance for joining of the two cells. The method has been employed to successfully develop multiple 1.6 cell BNL∕SLAC/UCLA type S-band photocathode RF guns with the desired RF properties, without the need to tune them by a tiresome cut-and-measure process. Our analysis also provides a physical insight into how the geometrical dimensions affect the RF properties of the photo-cathode RF gun.