Chemoenzymatic indican for light-driven denim dyeing.

Blue denim, a billion-dollar industry, is currently dyed with indigo in an unsustainable process requiring harsh reducing and alkaline chemicals. Forming indigo directly in the yarn through indican (indoxyl-ß-glucoside) is a promising alternative route with mild conditions. Indican eliminates the requirement for reducing agent while still ending as indigo, the only known molecule yielding the unique hue of blue denim. However, a bulk source of indican is missing. Here, we employ enzyme and process engineering guided by techno-economic analyses to develop an economically viable drop-in indican synthesis technology. Rational engineering of PtUGT1, a glycosyltransferase from the indigo plant, alleviated the severe substrate inactivation observed with the wildtype enzyme at the titers needed for bulk production. We further describe a mild, light-driven dyeing process. Finally, we conduct techno-economic, social sustainability, and comparative life-cycle assessments. These indicate that the presented technologies have the potential to significantly reduce environmental impacts from blue denim dyeing with only a modest cost increase.

Automating relative and absolute environmental sustainability assessments of bio-based products.

Awareness of long-term environmental challenges has motivated society toward a more sustainable future. Biotechnology is expected to contribute to the transition towards sustainability. Automation can play an important role in this transition, enabling faster decision-making at early stages. Therefore, an automated relative and absolute environmental sustainability assessment is presented to boost innovation in biotechnology. The automated calculation methodology uses computer-aided tools (dedicated software and Python codes) for the fast quantification of the environmental sustainability performance of bio-based products including scenario and uncertainty analysis. Two case studies (i) succinic acid (SA) and (ii) poly-lactic acid (PLA) are evaluated to test the capabilities of the automated assessment. The results show a carbon footprint and land use of 5.46 kg CO2 eq and 1.26 m2a crop eq for SA and 3.82 kg CO2 eq and 0.74 m2a crop eq for PLA. Transgression of planetary boundaries was found in both SA and PLA production.

Beet red food colourant can be produced more sustainably with engineered Yarrowia lipolytica.

Synthetic food colourants are widely used in the food industry, but consumer concerns about safety and sustainability are driving a need for natural food-colour alternatives. Betanin, which is extracted from red beetroots, is a commonly used natural red food colour. However, the betanin content of beetroot is very low (~0.2% wet weight), which means that the extraction of betanin is incredibly wasteful in terms of land use, processing costs and vegetable waste. Here we developed a sustainability-driven biotechnological process for producing red beet betalains, namely, betanin and its isomer isobetanin, by engineering the oleaginous yeast Yarrowia lipolytica. Metabolic engineering and fermentation optimization enabled production of 1,271 ± 141 mg l-1 betanin and 55 ± 7 mg l-1 isobetanin in 51 h using glucose as carbon source in controlled fed-batch fermentations. According to a life cycle assessment, at industrial scale (550 t yr-1), our fermentation process would require significantly less land, energy and resources compared with the traditional extraction of betanin from beetroot crops. Finally, we apply techno-economic assessment to show that betanin production by fermentation could be economically feasible in the existing market conditions.